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K5's illegitimate Asian war baby

AJMBLAZER

Better to be lucky than good.
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Picked this up a few years ago. Summer of 2010. Never talked about it much because it was just going to be a DD for a few years and I always had the Blazer to obsess over. Well, life changes plans. The Blazer is gone, this is still here, and my recent thoughts on getting a new Jeep went up in smoke. (Thanks .gov and reality...eat me.:haha:)


Anyway, figured since the Suzuki forums I read are either mostly Sami or offroading biased I'd blather about it here. For a brand/model/vintage specific forum CK5 is more "open minded" about other vehicles than any other forum I've ever been on. Including some "no brand specific" forums.:doah:

2002 Chevy Tracker base model 4 door.
None of that body cladding or two tone paint BS.
-2.0L inline 4 (127hp! considering that's maybe 10 less than the 6.2L of the Blazer I don't feel terribly slow)
-5 speed Aisin manual
-yes, it has a transfer case! Aisin unit with a floor shifter and gearing around 2:1 in low. Sadly 1:1 in high unlike Sami's.
-MacPherson Strut IFS up front and solid axle in the rear. Coil sprung all around. 4.62 gears with open diffs.
-AC and power steering...and two cup holders are about it for fluff features.
-Oh, and factory roof rack. Very useful!

Aftermarket and mods.
-Old Man Emu 30mm lift springs. Rides better than stock. Previous Owner's work.
-LT235/75R15 BFG All Terrain tires on matte black painted factory steelies. Basically a 29" tire instead of the factory 27" car tires. (PO)
-2" front strut extenders and longer rear shocks (PO). Shocks/struts aren't anything to write home about but the guy was weird like that. $400 in aftermarket-imported-from-Australia-top-grade-lift-coils and he uses parts store cheapo shocks and struts.:doah: Rides okay and doesn't seem to fade much though.
-Camber bolts in the upper front strut mounts to get the tires somewhat straight. PO thought they were fine looking like \ /.
-6.5" Infinity speakers (PO) powered by a Dual stereo that I installed. Sounds nice and while not a "bumpin'" system it does well for me. HD radio, a bit of base, AUX input for my phone, I'm happy with it.
-Tinted windows all around (PO). Oh man do I love this. Keeps it cool because in their wisdom GM and Suzuki decided the AC system suitable for the 2 door 4 cyl models would be fine for the 4 door hardtop 4 cyls. It keeps you cool but won't ever freeze you out.:doah:
-POS bodged together, booger welded, tin can quality replacement metal exhaust system with a crappy sounding turbo muffler, the factory resonator removed and maybe half the exhaust hangers it's supposed to have.(PO's work) Bosal replacement cat back exhaust. Not "performance" but all high quality stuff and no crimp bent BS and even a nice exhaust note. Cost $5 more than the crimp bent cheapo Walker setup that was option B.
Custom modified into a performance system by someone backing into my tailpipe hard enough that it put enough pressure on the exhaust that the muffler buckled outward.:doah: (I'm thinking some internal baffling cracked/buckled because it's definitely deeper than it used to be. I don't mind it and it's not as obnoxious as the POS setup the PO had.)
-Curt 2" receiver hitch. PO had a ****ty little Class I hitch on it. Removed that for the Curt 2" so I could pull my trailer and use it with a hitch cargo carrier. Works great.
-Window vent things. For being $50 worth of plastic these are pretty useful. I'd have gone with the "in channel" ones but these are stuck on pretty good.
-Aftermarket4x4 gas tank skid plate. Beefy. I don't plan on dragging the rear on something so hard to damage the tank but well, I could bang the **** out of it now. Probably jack it up by this thing actually.

Other things I've fixed or replaced.
-Drained the GL5 gear oil out of the transfer case and transmission and replaced it with Red Line MT-90 GL4 gear lube. It immediately was smoother shifting and 4lo came back. You COULD NOT shift the t-case into 4lo before and immediately afterward I was able to drop it into 4lo and back right up the snowy hill behind my old place. Today it shifts in fairly smooth.
-Put a good stereo worthy of the $300 worth of speakers the guy had the crappy Delco CD player "driving".:haha:
-Un****ed the "performance" (read - loud) exhaust the PO had paid a muffler shop to hack together. It was ****ty. I mean, the more I looked the more ****ty I realized it was. Was horrible.:doah: Ended up just replacing everything after the exhaust manifold back.:rolleyes:
-Real hitch. This thing can tow 1500lbs rated and a ton or so without sweating too much. Not fast but hey, now it has a hitch rated for it's capabilities and a rear tow point.
-(Re)Installed a cabin air filter. PO just removed it "since older vehicles didn't need that". Basically half my cooling/heating was venting straight into the glove box.
-Synthetic gear lube in the diffs. I think. Or was that The Blazer? ****, dunno.:doah:
-Camber adjustment bolts in the front struts. It's still not 100% correct and I've probably lost the tires but man, how he thought the front tires looking like \ / was okay I dunno.:dunno:
-New front rotors, pads, and caliper mounting pins along with rethreading the front lug studs. Meinke or whoever the PO paid to do the brakes had impacted the front lug nuts on cross threaded and done it so tight the rotors were warped.:doah: Even with the unevenly worn tires this thing stops so much smoother now.
-Sylvania SilverStar Ultra headlight bulbs. Not HID or LED lights but SOOOO much better than the crappy stockers. Lights up the back country rural Kentucky narrow and windey roads SO much better.

Stuff I'm doing.
-Needs new front bearings and CV shafts. At some point someone "did a bearing job" and since they didn't have the correct socket for the Suzuki locknuts they just drove them on with a punch. Yup, they were far looser than the 159ft/lbs Suzuki calls for.:doah: I managed to catch them before they grenaded and tighten them up with my new $55 socket but they are getting replaced. CV shafts just need to be replaced as the boots are tearing at 114,000 miles.
-Just scored some Warn P/N 14641 manual hubs. Kinda look like their current Premium level hubs but not. They're an older model but still have the 7/8 turn and aren't built like the cheapo Warn Standard/MileMarker/Superwinch/AVM hubs. Less than half the price of a new set of Premiums and they're off of a creampuff road machine a guy bought for the engine.
(These come with an air operated front diff sorta like GM IFS but the axle setup is the same as the 89-98 Trackers/Sidekicks and they just put drive slugs on the axle ends instead of auto or manual locking hubs. Take the slugs off and viola, hubs bolt on. Less crap turning even with the air diff still in place.)
-Some kind of seat covers. Want something durable and decent looking. I swear to god every vehicle with nice seats I own I end up blowing a soda up all over them and me at some point. These still are nice to sit in but look like crap now.:doah:
-Better interior and reverse lighting. Both are pathetic. Looking into LED setups.
- Brass shifter sheets for the t-case and transmission since both of mine aren't the smoothest or easist to shift. Zuks OffRoad makes a nice set:
http://www.zuksoffroad.com/T-Case-Transmission_c_16.html
-Fitted floor mats. Lame but man, this generic set sucks.

Might do.
- Find some 4.88 geared diffs. They'd counteract the taller tires.
-Maybe a Lock Right in the rear diff. If I was super lucky I'd find an overseas rear diff 3rd with a limited slip since I don't wheel hard/much but I'm not that lucky and a Lock Right would work fine. Not a priority.
-Get rid of the front air diff setup. More reliable than GM IFS actuators of the 90's but still known for eventually going out. I could find a front diff 3rd from a 96-98 Sidekick Sport and then use a driver's side inner axle from it and mate that to my CV shafts...or I could just tack weld the slide coupler in place inside of my current axle. I don't wheel much or hard so I don't need to really upgrade this past just working when called on. No need for a cast iron front 3rd either.
-Find some factory aluminum wheels. Little bit wider, lighter, and cooler than my steelies. Maybe powdercoat them black or something. Cool would be the ZR2 rims.
-Maybe a set of ZR2 skid plates. Even more maybe an Aftermarket4x4 front diff skid plate. Not likely as again, I don't really wheel anymore. Just bump around out at my buddy's farm to go shooting and sometimes at work to get out to the vehicles.
-Some kind of performance upgrade. There's a company in Australia that makes superchargers for these. This thing is zippy but runs out of zip quick. Keeps me out of trouble but I would like more grunt. However I like the reliable 20mpg I get out of it and if push came to shove I'd probably do the 4.88 gears first.
There's headers and a K&N replacement filter out there. However the factory manifold is pretty long tube header looking as it is and the PO put the K&N in it. I replaced it with a WIX filter last thing before a road trip and haven't noticed any difference at all. Didn't notice any difference when I put the Bosal cat back on either. Definitely didn't loose anything and I think I gained some low end torque back.
-Considering a hand throttle (aka cruise control). Aftermarket cruise would be about 1/4 what this thing books for. Meanwhile not having to constantly be minding the throttle while flying down the freeway would be nice.

It's my wee little beastie Japanese/American love child SUV. Hauls me and the pooches around, gets around offroad pretty damn well, and even tows and hauls when called upon. Oh, and 20mpg at the low end unless I truly drive hard. Not fancy or new but it's paid for and has AC.

Tracker front quarter.jpg

Tracker rear quarter.jpg

Tracker interior.jpg

Tracker engine.jpg
 
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That's a clean looking tracker. Any more lift planned? I saw a sasd tracker just like that, that was wicked.
 
Nah. It's my DD. Truth is the tires would fit lifted or not, the Old Man Emu springs just have a better spring rate than the factory stuff so it drives nicer. I've had 6" of lift and 31's on another and it just gets harder and harder to use. I'm staying stockish with this one.
 
Cool. Either way those are good little trucks. It's too bad they don't put transfer cases in anything that size still.
 
Suzuki still makes the Grand Vitara with a low range transfer case. Only problem is it's a bit bigger, gets worse gas mileage, is now a unibody, and has IFS and IRS.

Not what I want any more.
 
Hubs got here yesterday (guy mailed them on Friday from Oregon!). Looking good. Think I'll throw a coat of paint on them but not sure. Tracker came to me blacked out and these are an aluminum looking silver.

D-side CV shaft and hubs ordered. Already have a new P-side CV shaft in my possession. Common baby!

Contemplating buying some lightly used KYB front struts.

Sigh...
 
Spent all weekend swapping the CV shafts and wheel bearings a few weekends ago. Like most of my projects the passenger side CV shaft went totally sideways and a job I thought would take hours lasted a day and a half.:doah:

Hubs are cleaned and painted matte black. Only issue is in taking them apart I "sprung" them and can't get the guts back inside. Contacted Warn and their eventual answer was "these are old, contact us to order new hubs."
:rolleyes:

Gee, thanks. Think I got it figured out though. Just haven't had time to dink with it more. School restarted and I've been busy trying to get stuff done before that.


Took it in for an alignment the other day and had the tires swapped around on the rims so the black lettering was inside. Coincidentally the worn outer tread edge was that side...:whistle:
Rides and drives so much better now. No shakes at 45mph and looks better even. No one has pointed out my tires aren't straight up and down since Thursday. New record!


Oh, and check your air filters! I work in a fairly dusty environment. Put a new WIX/NAPA Gold air filter in it last October. Started loosing mpg a few months ago. Went from a reliable 20mpg to something like 17mpg. Almost ran out of gas a few times even! A week ago I ordered a new WIX filter through Amazon (couple bucks cheaper than anywhere else) and dropped it in. That tank I got something like 18mpg and probably the first 1/3 of it was with the old filter that was gray-ish.

Now to figure out the mysterious clank when I hit bumps, figure out why I hear a CLACK when I hit the brakes (think the front pads/calipers/something? sliding forward when I hit the brakes), fix the front windows so they aren't so sloppy and hard to close, and clean the damn thing. Maybe new coolant. Never gets hot, I just have never replaced it since I bought it.

Was going to order those broze shifter sheets but ZOR ran out of the transmission units! Doh!:doah: They will let me know when/if they make more.:doah:

White letters out after alignment.jpg
 
You only get 20mpg? Damn, I thought my escort sucked at 29-30.

I guess I would expect a little more MPG's from one of those little things.
 
Nah. 120hp only motorvates ~3300lbs so fast. This was when Suzuki was starting to realize they needed more ass as the 4cyl's were starting to fall towards V6 mpg.

Still, it was rated from the factory at about 23-25mpg which isn't bad. Real ladder frame, solid rear axle, coils all around, transfer case with low range, parallel mount engine...it's a truck like a Jeep or a K5, not a cute ute.

Add on the lift, larger tires, and my lead foot and the mpg drops.




Years ago I had a good running early model 2 door convertible Tracker 4x4 with a 5 speed, no options but power steering and a bit of "rust belt lightening" that was in the upper 20's until I put the larger muds on. With those it was still in the 25mpg realm.

Also had a truck driver a while back seem stunned when someone asked me about my mpg. Claimed his buddy had one and got 48mpg.:haha:

I laughed in his face and told him his buddy was full of ****.:haha::rolleyes:
 
Uhmmmm...it got an oil change?

Tires howl from being reversed. Living with it.
Engine idles high on start up now that it's getting cold out. When warm drops to normal rpm.
Ticks some when cold too. Think valves. Doesn't sound like the timing chain luckily. Might try to de-gum it before I start contemplating any actual mick-in-ick work.
Water pump may be leaking. F%*#.

For ****s and grins I ordered a cold air intake for it. Some guy on Ebay sells them. Whole thing from the throttle body out to the K&N like filter for $45. I figure if I don't like it I'll throw the stock setup back on. I was skeptical that it would fit but the ads all show 4cyl 2nd gen Tracker engine bays so obviously it's been test fitted on one. Maybe it's good for a little more power, who knows?
Still haven't put the hubs on. School is winding down with just a few more weeks. Hopefully I can get them on and off the work bench. Figured out what I had done and have them "compressed" again.
 
Only 11 posts? This thread is in dire need of some paddage... :D how hard is a water pump on one of these? Never really looked under the hood of one.
 
Not entirely sure.

I *THINK* it MAY be able to be removed without taking off the timing cover/chain/half the front of the engine. It hangs off to the d-side of the engine and has two long bolts holding it in from the side...looks easy enough...
 
Word is it doesn't require taking the timing cover off the engine. Woo!



Put the intake on. Kinda rice-tastic but a big ass open element filter has to suck in more air than the stock setup. I left the factory cold air ducting in place and it sends whatever it was already sending in straight at the filter and then whatever else the rest of the filter sucks in. Seems to have a bit more go. Might be my imagination. Have to see if it gets any different mpg.

Going to be working seven 10's through middle of January. Dunno what else is going to get accomplished.
 
Looks like a pretty slick little ride! Would of much rather had one of them then my 96 S-Blazer. Although the 4.3 liter Vortec was a heck of a little powerhouse the electronic transfer case sucked when it got packed up with snow, and the front swaybar mounts did NOT like offroading.
 
It's fun. I enjoy it, just wish it had a bit more oomph. Usually the space is good enough for me and mine.


I always wondered if the front sway bar on S10's hanging down so low EVER crossed anyone's mind at GM. They ran them like that for decades.
 
I never ripped them off persay. But the mounting tab on the A-arm broke on each side at least twice and I think it was that passenger side that broke 3 times...

Of course I doubt GM ever planned on S-Blazers doing this either...
199423_4414767468_9892_n.jpg
 
Well, the air intake was mostly a bust.

Dumped the elbow and put the factory elbow with the "air charge box" thing back on. Booty fabbed a way to put the IAT sensor into the base of the cone filter so it was before the MAF.

With the Ebay setup on it seemed to idle a bit high and also sorta seemed like it was struggling to breathe below 3000rpm (ie where I am all the time). Only above 3-3300 rpm did it seem like the increased air flow was helping.
Meanwhile mpg fell noticeably.

Seems better and more drivable now. If the mpg doesn't come back up I'm tossing it all and putting the stock air filter housing back on.

Probably moving into an apartment in April and moving all my tools and equipment to the gf's garage so I can save money. Need to get cracking on some of this stuff.
 
Oil change. Put some Marvel Mystery Oil in the oil and ran it for a few miles before I did it. Might be my imagination but the valvetrain ticking seems slightly quieter. May do it again at the next oil change.

Had an interesting experience with the idler pully literally blowing apart on the way home from work yesterday. $60 I wasn't planning on spending but it was easy enough to fix in the girlfriend's driveway.

Back to the stock air intake. The open element deal was a complete waste. Little if any power increase and the mpg dropped. Dumped it in the trash this weekend.

Micromachine keeps on going.
 
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