Ryan,
I can't answer the spline question, but as far as the 3.6 gears....they ARE in the 203 box. The "catch" is that the 203 housing needs some machine work for those gears, so you need to send yours in as a "core" to Wrangler. They send you one that's already machined and ready to go.
So I guess if money was tight, you could conceivably run ONLY the 203 at first, and then add a 205 "doubler" later on.....
What is so cool is that with those 3.6 gears you actually get 3 crawl ratios.....7.2, 3.6, and 2.0 !!! (When you add the doubler of course!)
With a standard "Doubler" setup you end up with 4.0, 2.0, and 2.0 AGAIN! Since each box has the same 2:1 ratio, you end up with the same ratio in two different lever positions (203 Lo / 205 Hi) or (205 Lo / 203 Hi)
Does that make sense.....?
-Greg72
'72 K5 Blazer - 427BB/TH350/NP205/6" Lift/35x12.50's
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