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Milling Exhaust manifolds

brans87

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Wondering what you guys would do I have 87 K5 and the TBI engine. The Exhaust manifolds are warped in center and wondering could I get them milled?

I don't want headers cause I would have to get exhaust redone.

Any Ideas?
 
I don't much care for the heat / noise of headers my self .

I looked in to replacments but was unhappy with the cookie cutter 1 fits all options out there .

I posted a wanted ad on here and a member hooked me up with a super clean o.e.m set .

but if you had to yes milling would be a option .

how bad are they ? grab a long file and check them .

I have had good luck with a set of felpro stock style exhaust manifold gaskets and a real thin skim of high temp rtv on both sides .
 
i will take a pic tomorrow it's middle area letting light in with straight edge on it
 
need to block air injection ports off but unsure of size for them in the manifolds.
 
For exhaust manifold gaskets, I like the real thin graphite ones. They were designed for marine use, seem like they never leak.
 
Wondering what you guys would do I have 87 K5 and the TBI engine. The Exhaust manifolds are warped in center and wondering could I get them milled?

I don't want headers cause I would have to get exhaust redone.

Any Ideas?

Depending on how badly warped they are I've had excellent success with these gaskets. http://catalog.remflex.com/category_s/75.htm
 
Might just them back on with some cheap fel pro gaskets I have in the garage and see what happens. Milling is around $75 bucks local.
 
We used to put warped exhaust manifolds on the surface grinder--we charged 30 bucks a pair,and it took longer to set them up on the machine than to shave them flat again..

One thing though--the more metal you take off,the easier they'll warp again,and probably worse--also many manifolds are warped when not bolted to the heads,but will still flatten out enough when torqued down,not to leak..in other words,they may not need planing or grinding..
Also many small block exhaust manifolds "shrink" and make installing or removing the bolts difficult,and those spreader tools often end up cracking the manifold..if your are like that your better off buying new manifolds..

(I have put a manifold in my wood stove with a bed of coals and used welding gloves to install it--that expanded it enough to let the bolts align well !)..

I dislike using exhaust gaskets--GM never used any,and if you do,they'll usually blow out and create annoying ticking noises,the solid copper ones are about the only ones I'd use if I felt the manifolds would leak without any..

I think the plugs to block off those air tubes (flute pipes) for the AIR pump were 1/4" "straight" pipe thread,but tapered pipe plugs work--some years had metric flare fittings,those I just welded or brazed shut after cutting off the tube,that way they didn't have to be removed,and risk breaking the manifold..
 
Use the white paper type gasket, the thick ones. Soak them in what're for about 30 minutes and then install. This makes them more easily adapt to the areas that aren't quite flat

Retorque when the exhaust is warm
 

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