y5mgisi
1 ton status
Why not have a few more pics?
before
after
before
after
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Tough to tell but i have been spending alot of time cleaning up the engine compartment.

you can be more aggressive than that... for an initial rough cut I'd hit that with something in the 50 to 80 grit range.. and just keep wailing on it... get as much off as you possibly can.... if you get everything out, just give it a quickie with some 150 to 180 before priming to pull the heavy cut out of it... primers like nothing more than about a 200 cut to stick to... I put zinc right over 80 grit sometimes... 600 is for prepping primer for lacquer or base, or an initial buff-cut on paint..
if you still have some pitting after heavy DA'ing there are a couple approaches.... you can, and i usually do, continue the mechanical approach and hit the pit areas with a roloc grinder edge, or even lightly nip them with a carbide burr in a die grinder... then re-DA the areas to smooth them out as best as possible... just be aware that this may require some heavy primer to fill, or even a bit of glazing putty between prime coats to fill...
you can also treat any remaining pits with some Phosphoric Acid.. this is a subject all unto itself.. there are varying products and materials that can be used... from gels like naval jelly and Bullfrog to straight phospo acid in varying percentages.. usually it's a matter of scrubbing withe a scuff pad or bronze wool, and waiting... if you decide to do this on any remaining pits, get back to me and we can discuss specific products...
in reference to rust treatments, POR15, spray filler, etc....
I wouldn't recommend any of that.... if you have any rust left after mechanical, i'd go phospo and get rid of the rest... but IF you left rust in the pits I'd treat it with some converter, then continue on with primer, etc...
I would NEVER use an encapsulator like POR15 on exterior sheetmetal, never..
if you mechanically remove all the rust, you can just prime and paint it.. if you wanna be fancy you could use a metal conditioner on the raw steel... but that is strictly for clean steel, it does nothing for rust in the pits..
as to sprayable filler... tho a neat product, it shouldn't be necessary for pits... a heavy prime coat sanded, then reprimed should take care of it.... if not glazing putty would be all thats necessary... i use sprayable fillers (otherwise known as sprayable fairing compound) at work on the boats a good bit... filling untreated pits with rust in em isn't the best idea, eventually you'll have faliure spots... clean raw steel with really deep pits (if say, it was media blasted) and some low spots, sure i might consider it... fiberglass stuff is DEFINITELY where you see it used most...