One engine I had was very fussy about the starters position--after I had to file the mounting surface down to get the proper clearance,when it came time to replace that starter again,I opted to swap the nose off the old one onto the new one,to avoid having to dork around with that one for hours to get it set up right..(I tried bolting the "new" starter up and saw it too ,had way too much clearance and I would have had to file that one to fit too)...
I think a lot of rebuilders swap the wrong noses on rebuilt Chevy starters--ones off a caddy or buick and pontiac look very similar and "will" work in most cases,but some are just different enough to not mesh good with the flywheel..
I've had more than one chevy starter have the two bolts or screws holding the solenoid on the nose back off or even fall out--this lets the solenoid get cockeyed and not want to engage properly,if it moves at all..one dark winter night my '72 K5 refused to crank,when I opened the hood to investigate and try jumping the solenoid,I discovered both of the 1/4" bolts had fallen off !..I clamped the solenoid back on with vise grips and it started,and I drove home ,remembering to NOT shut it off till I got in my driveway...