There should always be some kind of code thrown or pending if the converter clutch function is inoperable. Does your trans still use a functioning input speed sensor?
Both speed sensors on the tranny are operational. I had a broken wire on the upper one and immediately had the speed sensor code. There isn't anything from the mechanical speedo back to the transmission, but I think that it has been programmed for the gearing.There should always be some kind of code thrown or pending if the converter clutch function is inoperable. Does your trans still use a functioning input speed sensor?
If you can find a shop with a breakout box that can control this trans outside of the factory computer then you can see if it is trans or computer related and narrow down your search. You can probably make your own breakout box without too much trouble, I have seen these on the internet when folks wire the 4L80E for manually switched use.
did you find the problem and/or solution?
What converter did you end up going with?
My experience with 4L80-E is that the gauge in the cluster is designed with some lag and you'll see temp changes faster on a scanner. Is the engine temp also increasing? It could be a fan/clutch issue letting the trans warm up. With an HP tuners setup, you should be able to scan lots of stuff. Make sure TPS, MAF, MAP, CLT, input speed and output speed are all looking normal. You should also be able to see when the PCM is commanding lockup. You can log everything while you drive, then look at it later. If lockup is commanded and not happening, there's either a leak in the tranny or a bad solenoid/wiring. If the lock command comes on and off at weird times, that's a good sign one of your sensor inputs is wacky.
A stock 4L80E converter is a pretty strong piece, the bowl is furnace brazed, the clutch dampener and turbine hub and stator bearings are all quite large and strong and I'm sure your reman converter has had a new clutch bonded to it. I wouldn't worry about breaking it.
Dayco
I think they are sold under Trans star or Trans state or something too. They have a facility in TN and had one in stock. I wish I would have gone with an upgraded unit just as a piece of mind.