Lawrence0485
1/2 ton status
So after searching for an easy sure fire way to bleed the clutch and coming up short i just got my hands dirty..
Its very important that your slave cylinder is in good shape otherwise when u let off the pedal and the master extends, it will pull air in around the piston on the slave..Figured that one out the hard way..
I first tried the pump the pedal and hold/bleed technique..This takes all day and have to have a very nice buddy/wife to help. Even then it is at best a shot in the dark because the air you are trying to force down to the slave to bleed out wants to rise. You may get the pedal feeling "pretty" good for a while but sooner or later there will probably be an air bubble come up from the slave and lodge in the master..then you get the soggy pedal or may not have enough pedal left to actually disengage the clutch.. Then you get to drive around like an 18-wheeler and rev-match the gears and take off from a stop on the starter while the trans is in gear. Hope you have a low gear like my sm465
I also have a power bleeder were you force fluid through the resivoir down to the slave..same problem and possible outcome as the pump method
After spending way too much of my outside shop time on this issue, i decided to pull the whole system off the truck and do it on the bench so that i can get the slave higher than the master. Here is a pic of how i did it. Excuse the mess, havent had time to clean...lol
As you can see i have the resivoir clamped up high..It doesnt really matter as long as its above the inlet on the master.
I have made a little jig out of scrap to hold and clamp the master to in a way so that the fitting for the hard line is facing up and is the highest pt on the master.
Then i held the slave so that the bleeder screw was the highest pt in the whole sytem. Watch the fluid line and make sure that the air can float up through it and make it to the bleeder screw. Since the pushrod on the master has a nice round end, i used my hip to push in on the push rod.
step 1: while holding the slave so that the bleeder is the highest in the system. Open the bleeder
Step 2: slowly push the rod all the way in with my hip. hold at bottom of stroke
Step 3: close the bleeder and let off the master pushrod. Once ALL the way off the pushrod you will notice the fluid in the resivoir drop (Assuming that you have a good slave cylinder..If not it WILL pull air in around the piston)
Step 4: Go back to step 2 lol
I did this till i got all the air out and kept goin prob 3-4 more pumps for good measure..(dont wanna have to do this again)
Now im back to the perfectly bled clutch. Gotta raise that boot way up to push them pedal. Clutch is rock solid and i dont expect to have issues for a long time..
Im not saying that the pump/bleed method is bad or wont work, same with the power bleeder. What im saying is that it takes 10min to take the whole system off the truck. Another 15min (after you get everything setup to hold the master/slave/res) to get the perfect bleed that results in a rock solid pedal. This the the only way i will EVER bleed a clutch on these trucks for now on. By the way my truck is an 86' K10 with the sm465 trans
The reason im posting this is because ive been screwing with this D#%N clutch issue for a few weeks with just "good enough" results and this morning i go to leave for work and had NO-NONE-ZILCH pedal. So i got to drive to work and back and pick up dinner with no pedal..Thats starting off from a start on the starter.. Not only is it dangerous, its hard on the starter, the whole truck lurches and makes you look like an idiot who cant drive..
Anyhow im done ranting now.. Im aware that some of my spelling is a little off..it will be ok lol. Time for a beer and good luck to anyone who happens to read this thread
Its very important that your slave cylinder is in good shape otherwise when u let off the pedal and the master extends, it will pull air in around the piston on the slave..Figured that one out the hard way..
I first tried the pump the pedal and hold/bleed technique..This takes all day and have to have a very nice buddy/wife to help. Even then it is at best a shot in the dark because the air you are trying to force down to the slave to bleed out wants to rise. You may get the pedal feeling "pretty" good for a while but sooner or later there will probably be an air bubble come up from the slave and lodge in the master..then you get the soggy pedal or may not have enough pedal left to actually disengage the clutch.. Then you get to drive around like an 18-wheeler and rev-match the gears and take off from a stop on the starter while the trans is in gear. Hope you have a low gear like my sm465

I also have a power bleeder were you force fluid through the resivoir down to the slave..same problem and possible outcome as the pump method
After spending way too much of my outside shop time on this issue, i decided to pull the whole system off the truck and do it on the bench so that i can get the slave higher than the master. Here is a pic of how i did it. Excuse the mess, havent had time to clean...lol
As you can see i have the resivoir clamped up high..It doesnt really matter as long as its above the inlet on the master.
I have made a little jig out of scrap to hold and clamp the master to in a way so that the fitting for the hard line is facing up and is the highest pt on the master.
Then i held the slave so that the bleeder screw was the highest pt in the whole sytem. Watch the fluid line and make sure that the air can float up through it and make it to the bleeder screw. Since the pushrod on the master has a nice round end, i used my hip to push in on the push rod.
step 1: while holding the slave so that the bleeder is the highest in the system. Open the bleeder
Step 2: slowly push the rod all the way in with my hip. hold at bottom of stroke
Step 3: close the bleeder and let off the master pushrod. Once ALL the way off the pushrod you will notice the fluid in the resivoir drop (Assuming that you have a good slave cylinder..If not it WILL pull air in around the piston)
Step 4: Go back to step 2 lol
I did this till i got all the air out and kept goin prob 3-4 more pumps for good measure..(dont wanna have to do this again)
Now im back to the perfectly bled clutch. Gotta raise that boot way up to push them pedal. Clutch is rock solid and i dont expect to have issues for a long time..
Im not saying that the pump/bleed method is bad or wont work, same with the power bleeder. What im saying is that it takes 10min to take the whole system off the truck. Another 15min (after you get everything setup to hold the master/slave/res) to get the perfect bleed that results in a rock solid pedal. This the the only way i will EVER bleed a clutch on these trucks for now on. By the way my truck is an 86' K10 with the sm465 trans
The reason im posting this is because ive been screwing with this D#%N clutch issue for a few weeks with just "good enough" results and this morning i go to leave for work and had NO-NONE-ZILCH pedal. So i got to drive to work and back and pick up dinner with no pedal..Thats starting off from a start on the starter.. Not only is it dangerous, its hard on the starter, the whole truck lurches and makes you look like an idiot who cant drive..
Anyhow im done ranting now.. Im aware that some of my spelling is a little off..it will be ok lol. Time for a beer and good luck to anyone who happens to read this thread
