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NV4500 swap

sixb

1/2 ton status
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Feb 11, 2008
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Location
West Jordan UT
Well I bought a M1008 cucv truck last weekend and today I found a 93 chev nv4500, bellhousing, flywheel, clutch, np 241 t/c and the slave and m/c for 800.00 on my local classifieds all this came out of a 1 ton 350 gasser. My ? is will all this bolt up to my 6.2 or do I need a bellhousing and flywheel from a 6.5?

I don't need these parts esp. the np241 but I may go this route someday and it seems to be a good deal and I may go for it.

Thanks.
 
The bellhousing will bolt up, but the flywheel is different. You want to get a flywheel and clutch from a single mass clutch (6.2L) though.
 
You can use a flywheel and clutch from either a 6.2 or a 6.5 as long as you get the clutch to match the flywheel. Most parts dealers presume the SMF . . .

Slave cylinder supposedly interferes with the driveshaft unless you have a lift, and the t/case will be driver's side drop. You would need a pass. drop tcase with a 32 spline input from any 86 and newer truck . . .
 
Need at least 4" of lift to run an external slave NV4500. Mine is lifted 4" and only has about 3" of clearance. I haven't hit my driveshaft yet, but I haven't flexed it right out yet either...

There are two big challenges to overcome with the swap. One is the transfercase shifter (assuming 208 or 241). The NV4500's shifter sits quite a bit closer to the seat than an SM465's. While the you can cut a hole in the floor for it, and make the trans fit with the t-case shifter installed, there is not enough room for a shifter boot on the NV4500's stick. You either need to install a different shifter for the t-case, or find a really tiny shifter boot for the NV4500.

The other big challenge is with the clutch master cylinder. While I have heard rumors that you can use a factory 85+ clutch master & simply splice the lines with a quality compression fitting (I use Swagelok rated for 22 000 PSI), I have not confirmed as much yet. On my last truck that I had the NV4500 in, I installed the master cylinder from my 93 donor truck onto my older truck, and installed my own stud on the clutch pedal for hooking it up. While it worked, there was a bunch of pedal effort introduced, and there were some indications that there was too much change in angle for the newer master cylinder across the throw of the pedal and that it would probably have failed pretty pre-maturely.
 
I'm confused, my Dodge NV4500 has an external slave on the driver side, it sounds like the GM is on the passenger side and that's why it interferes with the drive shaft??

I'm actually starting to think a SM465/NP205 with a Ranger over drive is going to be a better option. Who knows I just know this thing needs an overdrive really bad and a turbo:D
 
Forgot that you are running a 5.9L! If the slave is on the driver's side, then you have nothing to worry about :)
 
Yep, GM has an external slave on the pass. side until '95 where it went to an internal slave coming in on the driver's side. Dodge has an external slave on the pass. side. Which is really convenient for Cummins swaps :D
 

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