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For those that have done it or for those that know the answer to this.
The pop-off valve that is mounted on the tank, does it HAVE to be mounted in the tank or can it be mounted in the manifold on the inner fender with the gauge and pressure switch?
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The pop-off valve is an emergency release, in case the compressor doesn't turn off and tries to over-pressurize the system. It's like a fuse; too much current (air pressure) and it opens (in this case, releases the pressure.) This keeps components like the tank and airlines exploding from excess pressure.
It can go anywhere in the system, I suppose. I would want it right next to the tank, myself, as the tank would be the component most likely to be damaged (and hence, damage me!) from over pressure.
I suppose if it was up front, as you describe, you'd be okay; you'd want the line from that manifold to the tank to be a very very good line -- either hardline or very nice air line, capable of withstanding the overpressure.
If there is any pressure loss from the tank to the pop-off valve or if the line to it can't support much flow, the valve might not sense the over pressure until it was too late, and might not be able to drain fast enough, if that makes sense.
Where are you wanting to put the tank that you can't fit the popoff on it? /forums/images/graemlins/dunno.gif They're very small... or does your tank only have one fitting? Easy enough to drill and weld on another fitting... /forums/images/graemlins/thinking.gif