To measure the pinion angle I’d place a straight edge vertically on the snout where the pinion exits then place the angle finder on that. The first way you measured it, it’s hard to tell if there’s a taper to the snout or not. And the third way you measured it there appears to be a slight taper. If you’re just using the measurement as a reference for a before and after then any location will do.
Edit:
Your Zero Rates don’t seem to be installed correctly - see the gap under the one u-bolt. Pretty sure the rounded corners face up. Never installed them so maybe someone else will clarify. And I hate to post a competitor of ORD but I couldn’t find an installation video for them.
Edit again:
https://www.offroaddesign.com/pub/media/productattach/z/e/zero_rate_add-a-leaf_instructions.pdf
yes zero rate is in WRONG
yes caster is the ticket to good road manors .
when your this tall you start to play give and take with pinion angle and caster . the only true way to have both is to cut and turn the inner "C" and set the pinion angle and caster to were you need them and reweld the tubes to the inner "C" .
if you go shims on the leafs you need a 3 shim set to get the pass side DIFF pad and leaf plate to sit correctly since the 60 front has 2 bolt holes and no 4th u-bolt .
you might also look in to a bigger yoke and u-joint to help with the working angle . the best jump in size to max working angle is 1410 .
So spec is 7 degrees. Word on the street is you can deal with 4. Anywhere in between is ok.
I’m unable to see this linkthe caster is the relation between the lower and the upper knuckle mounting points, in this case the king pins.
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