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Popping from exhaust

MassMan

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Happy turkey day! I've been spending my morning tinkering with the K5 and I'm totally stuck.

The Blazer has started to make a distinct popping sound from its passenger side exhaust. It's a true dual, so It's definitely the pass. side bank on the engine. The popping isn't regular, and it tends to happen every couple seconds, often two or three pops in quick succession before pausing (at 750 idle). The popping increases in frequency as the PRM's increase, but it's never regular. Each pop forces a harge puff of air out of the exhaust (the vapor this morning helped). I can barely hear the popping from the engine bay, though it's very loud from the driver's seat. Every time a pop occurs the engine vacuum drops by maybe 1/2 inch Hg. I've also gotten two backfires through the carb while revving the engine. If it helps, I was able to start the thing up this morning (30 degrees, frosted over) without the help of the choke (mechanical, obviously). It always needs the choke, even on a warm day, when starting cold.

I recently added a belt-driven hydraulic pump for my new plow, a trans cooler, a trans temp gauge, and a new oil pan and pump. I set the timing anew after pulling the dist for the oil pump swap. There wasn't any popping the last time I ran the engine, and there haven't been any changes to the engine or exhaust since then, only the trans cooler stuff.

I've reset the timing to 10 degrees. The vacuum on this engine has always been around 15". The vacuum gauge's needle is set in stone at 15" still, only quivering slightly when a pop occurs. The carb's getting 5.5 to 6.5 psi fuel pressure, and it seems to be relatively in tune. I checked the spark with one of those in-line lights and all the plugs on the pass side are getting a nice regular spark. I do see ether a small exhaust leak or some oil burning off the rearmost runner of the passenger header, but it isn't reacting to the popping, so I doubt it's the issue.

I read on some other forums that this could be caused by moisture in the exhaust, but I doubt it. The popping changes immediately with the RPM. It also seems a bit random for a valve or cam issue, but I've never experienced something like that firsthand, so maybe that's it. Any ideas?
 
Mine popped a lil when I had an exhaust leak. Had to reweld one of the joints and it fixes it. Maybe you have the same.
 
Well, since its dark out now, its a good time to check.

Take the truck somewhere dark, crank it up and run it with all lights off and the hood open.

Good possibility you will see some pretty blue sparks where a plug wire is jumping to ground.
If you don't, and its not popping, mist the wires with a fine spray of water.

Probably the most common causes of popping are a misfire that lets a shot of gas get into the system, or an exhaust valve not closing fast enough every time.

Obviously check the easy and cheap stuff, like the plug wires, first.

Also, if you moved an plug wire when doing that work, you may have gotten the wrong two next to each other.
Again, I don't remember which ones, but running two wires next to each other can cause an induced spark in the one that is not supposed to be firing.

Of course, check for a bad plug or moisture in the dizzy cap too.......
 
No emissions controls or other extraneous control systems. It's very simple under the hood.

As for the dark spark test, there wasn't any visible sign of sparking or arcing. I've been anal about wire routing, using looms and spacers to make sure the wires never get close together or near the exhaust.

The popping noise is nearly inaudible from the engine bay, and there are no signs of it in there at all. At the tailpipe, each pop is accompanied by a giant whoosh of air and fumes from the pipe. It sounds kinda like my high powered air rifle. Not a real sharp bang, but more of a dull pop. Maybe a video would be useful...
 
My guess(es) would be a sticky exhaust valve ,or maybe one thats starting to burn,which lets unburnt fuel ignite in the exhaust manifolds --valve not closing properly due to carbon under the valve head,ignition misfire,a hot spot in the cylinder setting off the mixture prematurely,vaccum leak at the intake or carb base gasket,lean misfire,spark plugs fouled,cracked distributor cap,rotor,pick up coil failing,coil has a crack in it ,hydraulic lifter sticking,to name a few things....
 
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