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We balance strength, cost and weight and comfort. Everybody has their own balance point.
Part of cost is our ability to fabricate and scrounge parts. If you're really good at building stuff, you can build cool things relatively cheap.
We made a trip to Johnson valley this spring and ran with a small group of jeep buggy guys from nevada that all ran super light tube frame vehicles with 350 motors, little coilovers or light leaves, 36" tires, D44 fronts, etc. There were variations but they were all in the 3600# class. But I can tell you 36" tires were a CHALLENGE for them at JV. With 42's, we just drove over lots of stuff that took them a lot of time to get through, even with really light buggies with decent clearance and small bodies. It's just not the same as having big tires but that's about all they could get away with given the D44 front ends. Drop a D60 in the front, add some 40's and all of a sudden they're weighing 4000# give or take and you're not far away from what we're talking about with our trucks.
They were pretty cool in the sand though.
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Yeah, that's it, there is a big difference between "competiton" and "trail" driving and you have to decide which is best for you, I have been on some trails that have swallowed my 40's hole, I couldn't imagine running anything smaller than that but then again I have no plans on competing.
After taking the normal stuff off (doors, gate, top etc.) you can still lighten more, if I run a trail with large climbs I leave my spare (116#) in the tow rig, if Ken is along I leave my tools. /forums/images/graemlins/rotfl.gif