CK5
Register an account today to become a member! Once signed in, you'll be able to participate on this site by adding your own topics and posts, as well as connect with other members.

Replacement wire for ignition system?

GMCJimmy84

Registered Member
Joined
May 8, 2012
Posts
14
Reaction score
0
Location
Dallas TX
I could use a little help. I am trying to locate the right wire for replacement. below are photos of the wire. If anyone can tell me if there is a specific part name/number or any information about getting this wire replace, I would forever be in your debt.

The closeup:
IMG_20120521_193556.jpg


The wider shot showing where the wire terminates to the firewall:
IMG_20120521_193601.jpg
 
that looks like a fusible link, go to napa, and get a similar one and splice/solder it in place, then shrinkwrap it.
 
your lucky i just gutted a cab that was in electric fire in that area. it got in the cab also. saved cab but no inside stuff.
 
I don't know why GM use the fusable link as supposed to a fuse. I had to replace my fusabile link some time ago when I installed the battery wires back wards. :doah:

Rather then a fusible link what about replacing this with a fuse?
 
OK, Fuseable link, I saw that in the wiring diagram but had no clue what that was. I will see if I can get this done this weekend. I am hoping with a battery and that wire replaced, I will get this beast started.

Then on to the transmission problem!
 
the gauge (fuseable rating) I believe is the important factor
 
Fuses and fusable links are basically the same thing. They are both a piece of conductor that is sized smaller than the wiring it is protecting and is designed to melt when overloaded.
But, when cars were first getting fuses, there were no cost effective fuses of that amperage.
The problem with a fuse is that it has to be rated for not only current but voltage. When that link melts, the electrons try to keep going, and an arc forms.
The higher the voltage, the longer the arc.

So, most fuses rated in the hundreds of amps, were for big motors or buildings and most were rated for 250 volts or more.
Which meant they had to be long enough so the melted wire gap was too long for the arc to maintain its self. Plus strong enough to handle the explosive force of a sudden discharge, and fireproof enough to handle the heat without starting a fire.

All that added up to big fuses and expensive. A fuse that size might cost $5, and you had to add in a holder of some kind.
Fusable link wire was probably a penny a foot in bulk or less. It was a no-brainer for car companies to use links.

The times they have changed though. In a chicken or egg move, somebody somewhere made a 12 volt high amperage fuse.
Much lower voltage, so it could be smaller, lighter and much less costly. Check in the fuse block of some of the modern cars and trucks, and you will see high amperage fuses.

So, if you want to retrofit your truck, feel free. Remember a fuse only protects what is downstream of it, so the closer to the battery the better.

Your next question is going to be what size fuse?
I have no idea off the top of my head. Somewhere I saw a chart giving the amperage rating of the different size fuse links, but I can't put my hand on it now.....
 
I love the explanation, thank you for that Fordum.

I will be sticking with the fusible link for the time being, I think. I am no mechanic so replacing rather than retrofitting seems the best way to get started. Tomorrow I intend to hit the Autoparts store(s) to see what I can find.

Again, thanks for all the help. I will make sure to pass along anything I learn tomorrow.
 
Found this link that gives the correct sizes.

http://www.madelectrical.com/catalog/fusible-link.shtml

I forgot to mention one other characteristic of a fusible link. The insulation of them is different from regular wire.
Its rated at a much higher temperature than normal wire and is essentially flameproof.
Its designed to withstand the heat from melting copper without bursting into flames.
A fusible link would not be much good if it set the truck on fire........
 

Latest Posts

Top Bottom