I've got a 78 k20 that I just bought a winch for. So I went out and bought a new 140 amp alternator. My question is should I just replace the two wires coming off the battery or should I upgrade the smaller one that goes from the alternator to the starter to? Also whats the difference between a 1 wire and a 3 wire alternator?
GM sized the charging wire from the alternator to the starter post accordingly. To keep the charging wire from melting when the new 140 amp alternator goes into full charge mode, you definitely need to increase the size of that wire consierably.
To handle that much current, you need to use at least a 4 gauge wire.

