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rigging up a winch

4trolls

1/2 ton status
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Nov 13, 2002
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vancouver wa
I have a ramsey 8000# winch, the solenoids were gone when I got it , so I hooked it up with a solenoid from a starter but it will only go one way. My question is does anybody know how to rig up the solenoids so that it will winch in and out?
 
You need at least 2 solinoids, one wired normal, one wired in reverse, and an on-off-on switch of some sort.
 
TorkDSR said:
my winch has 4. two in parallel each way
warn 8274

Winner! Takes either 4 Ford type solenoids or two purpose built solenoids to reverse a winch. Cole-Hersee makes the 4 pole solenoids, but 10+ years ago they were $30 each and had a low limiting max current.
 
I made my own...

I used 4 ford solenoids to make a power in/out switch for the winch on my small crane on a flatbed..It took a few hours with a battery,the 4 solenoids,and a old blower motor I had,and a bunch of wires and alligator clips to figure out which way to hook up all the wires(burned a few wires till I got it right! :blush: )--then when I got it working,I got out my pen and notebook and wrote it down,so I would know where the wires go should I need to replace a solenoid...

I mounted them in a galvanized metal box under the bed--they seem to hold up good,I've used the winch/crane a lot,and stalled it out more than a few times--the solenoids dont seem to mind,but my winch is only a 1500lb size like they use on a quad...

Funny,I was just messing with them yesterday,had to add a new ground wire..--I have put the flatbed/crane onto a trailer made from a 62 GMC 3/4 ton chassis,since the 74 K20 it was on before is headed for the crusher very soon--my back is too--not sure if it was worth all the effort,the flatbed was almost as rotted as the truck! :blush:

I have seen the solenoid switch assembly in the Burden Sales catolog( a salvage company) for about 35 bucks,all built and wired--I would have bought one in a heartbeat had I seen it before I built the one I made!--it will cost more for the solenoids than that--and it comes with a hand held remote switch too... :crazy:
 

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