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school me on VW TDI

DR

1/2 ton status
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Coolidge, Az
So, My wife has wanted a new style bug for a while, and now she needs a more fuel friendly vehicle for work. She drives almost a hundred miles a day.. Been shopping around and found that the TDI beetles around 2001 2002 can be had for a pretty good price and are getting any where from 45 to 55 mpg. Seems like if they are worth a sh*t I can make her happy while making my wallet happy :D

Does anyone have any experience with them? Seems like from reading on line they are good motors, last a long time, good mileage etc. But some personal experience would be greatly appreciated. Especially since my price range is going to put me in one with some miles on it.
 
ah HA!!!! something i can finally contribute to :D

I personally own a 2000 Jetta GL TDI, and worked as both a VW salesman and a Service advisor.

first things first, if you want some serious homework, and if you want to get info from a great group of guys, check out www.tdiclub.com. I own a 2000 TDI jetta, and absolutely love it. It has the same ALH motor that youre talking about in that year range of beetle. Its 90hp rating may be a bit of a turn off, but the 155ftlbs of torque makes it actually a fun car to drive.

I dont know what your wife's preferences are, but i would strongly recomend the manual transmission. The automatics work ok, but are known for having their issues. They are a non-serviceable units, so when they go bad, most people just replace them. The manual trans however is known for being rock solid.

The engines are awesome. just be sure to test drive any one you look at. i drove a few jettas before finding mine, and drove one or two with blown turbochargers. this is normally from using the wrong oil. the turbochargers demand full synthetic, 5w-30.

As for fuel economy, the jettas get better mileage than the beetles, but ive driven my jetta 931 miles before the fuel light came on, 62mpg, and still had 2 gallons left in the tank. I routinely get 60mpg on the road, and 40-44 mpg commuting to and from work. And thats running 20% biodiesel and a power service fuel additive in the tank. Pure petro diesel gets slightly better mileage.

If youre looking at a sunroof equipped model check for signs of water leaks. They are notorious for the sunroof water drains plugging and backing up into the roof, then the water leaks into the cabin. cutting off the "nipple" at the end of the hose in the door jam fixes this.

lets see, check the brakes, VW has an odd habit of wearing out rear brakes before the fronts. Also check the front strut mounts, they tend to wear out 80-100k miles. check to see when the timing belt was last changed, should be done every 80k. also, check the oil pan. this year VW (pretty much all models) were known to have a very fragile, and exposed oil pan. look for leaks around the drain plug (steel plug, aluminum pan) and impact damage to the pan itself. If it has been replaced it will have whats called a "hybrid" pan, aluminum sides, steel bottom. this would be a plus.

also, dont be afraid of "high mileage" cars. I bought mine at 126k miles, now have 150k miles on it, and have never had so much as a check engine light. despite its light weight its also a german autobahn car, and will cruise quite happily at 100mph and handles like a dream. (yup, 100mph cruising with 90hp)

anything else you wanna know, feel free to ask.
 
Wow, thanks! That is exactly the info I was looking for. I would also prefere the jetta. But, if I can find a car that makes both of us happy and fits the budget, then I am all about it! She is okay with 5 speeds so I think I can lean her in that direction pretty easy.

Is the timing belt something that can be done at home by someone with a manual and a bit of competence, or is it shop bound? Seems like the timing belt is a huge weak point from what I have read so far. So, that seems like something I would have done right away just to be on the safe side.

I may be hitting you up again during my hunt. Im about 30 days out from the purhcase, but I wanted to be well informed prior to my hunt.
 
Dont dog the beetle too much, its actually got alot of front seat space, and because of the driver position in the wheelbase, its supposed to be the best handling of the three (golf, jetta, beetle).

The timing belt can be done at home, but there are a few special tools youll need. The website i listed in my first post actually sells a DVD with step by step instructions. Its not a minor job, by any means. takes a tech at the dealership about 8 to 10 hours to do it. While youre in there, do the water pump and tensioner as well. cheap insurance. Oh and while were talking about fluid, make sure the coolant is PINK. If there is green coolant youll need a total coolant flush, possibly new water pump, and radiator. mixing the green and pink coolant causes a reaction that turns the coolant to the consistancy of jello.

Now, not to open a can of worms, but these engines also respond very well to performance modifications. And because its a diesel, many mods that up the power, also improove fuel economy. For instance, my next line of mods include upgraded nozzles (25hp and 55ftlbs as well as a mild mpg boost under light throttle). A fifth gear swap, for a better overdrive in fifth gear, great for highway cruising. And exhaust mods, what we TDI guys call a mufflerectomy. you dont need the muffler cus the engine isnt that loud to begin with. A larger VNT-17 turbo in place of the stock VNT-15, a 2.5in downpipe, performance catalytic converter, and strait pipe 2.5in exhaust. all to uncork the exhaust side of things and reduce backpressure. All of these mods should set me up with about 120hp, and 220ftlbs of torque. and if i behave myself, i should pick up several mpg on the highway as well. Course, ive also gotta upgrade my clutch at that point too.

EDIT - the goal with all these mods is to hit 70mpg on the highway. and have it being alot more fun to drive.

but yeah, feel free to hit me up with any questions. my SN on tdiclub is grizzlydiesel, although im not on either forum that much these days. PM me on here or there, and ill get back to ya.
 
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I know several people with Jetta TDI's and they all love them. A guy that used to be on here and had a K5 is building a new buggy with the drivetrain from a TDI. This one belonged to my buddy Ben. He had it for several years and loved that car. The wreck happended last December and he had less then a 10% chance to live and you can see just how bad of a impact it took. I don't doubt Ben will buy another one.
http://www.facebook.com/#!/album.php?aid=2006049&id=1072117225
 
I had a 2002 ( I think ) Jetta for a little while. Great car. I cant really add more than what was said above.

I think it will work out nice for you guys.
 
cool. Thanks for all the input. Sounds like it will be a good choice... Not to mention it will keep my wife happy! (which is always a good choice)
 
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