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Suburban tailgate power window repair

garlicbreath

1/2 ton status
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May 17, 2003
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So today I went to get mulch and guess what. Back window won't roll up! Nothing.
So I try the basics. Pull dash switch out, bypass with jumper wire in connector. Nothing.
Pull panel off tailgate. CRAP. Windows down, and LIMO tinted so can't access anything yet alone see through the window.
Grab test light, check wires coming into tailgate. Figure out blue is from switch for window up, tan (some call it pink) is from switch for power down.
Both get power from harness on dash when jumpered, window still does nothing.
Next I do what any sane person would do.
I come in the house and hop on COLORADOK5!
Found way too many threads to read through so I get the just of things and go back to it.
This time I take my camera since none of the threads had pictures.
I decided to just tear into everything. The window previously worked OK, but was slow, and the key NEVER worked on the outside.
I hate opening the truck, putting the key in the ignition, rolling the window down, putting stuff in and yada yada. I just want the darn thing to work from the key.

SO, I now have a tailgate that works better than before, the window goes up and down with both the dash switch AND THE KEY NOW!!!

Turns out the reason the key wasn't working is the connector in the always on power wire to the key switch was fubared inside. Looked fine outside.
Cut it off and soldered the wires. Of course the troubleshooting to get to this point took forever. Mainly because I never thought to check the wire going INTO the connector. Just pulled it apart and checked the terminals.

Also learned the hard way the dash switch has 2 LITTLE springs that it needs to work. When I tried to pull the harness off the connector the guts came out instead and the springs flew out without me noticing it. It wasn't until I was cleaning the contacts and greasing them I noticed the 2 cavities for the springs.

All in all it was a pretty easy job, just thought I would post pics of everything to hopefully save someone the hoops I went though, and to show how easy these things are to take apart. I was dreading it until now.

Some guys say the problem might be the safety switch on the latch.
Mine is a 1987 burban, and the safety switch is on the passenger side latch. You can see it from the outside. I pulled it off with a pair of long angled needle nose pliers, then to make sure I didn't drop it in the tailgate, (this was in the very beginning before I tore into things. Start simple) then made a small jumper wire with 2 spade connectors on the end. Jump the wires. I still had nothing.
Here's pics from the outside and then from the inside once I tore it apart.


tailgatesafetyswitchoutside.jpg



Here's another from the outside but inside lighting

tailgatewindowsafetyswitch.jpg


And here's one from inside the tailgate


tailgatesafetyswitchinside.jpg



This was all working fine in the end.

Tested the motor, it worked fine when I jumpered straight to the battery.



rearwindowmotor.jpg



Here's where the problem for the key switch ended up being. Behind the bumper. I already had the bumper off for paint and body.
The orange with a black stripe wire is where the key gets its always on power. The connector was bad. I pulled it apart, looked fine, ended up later on stabbing the frame side of the wire before the connector. Had power but not though the connector so I cut it and soldered.


behindbumperwiresfortailgate.jpg




The regulator is held in by 4 bolts. Easy to get out. BTW I did have to drill 4 holes in the tailgate to get to the 4 7/16 bolts holding the window onto the regulator since the window was stuck in the down position. I greased everything while it was out.


regulatorout.jpg




This is behind the regulator. The back of the key switch. 2 7/16 nuts hold it on.


Keyswitchbehindregulator.jpg







Rearwindowkeyswitchinsidetailgate.jpg



keyswitchtailgateconnector.jpg




backofkeyswitch.jpg



keyswitchconnectorremoved.jpg



SO, if your key quits working, I hope this helps. It's easy, just time consuming. Overall I spent 3 hours on this.
 
Most excellent!!

this should be a sticky, or at least added to the tech write up section!

Thanks!:bow:
 
Thank you so much for taking the time to post and take pics. Im actually in the same process on my K5, keyed switch in tailgate wont let window go up. I just ordered a new lock from LMC< but may try a few things first. :bow:
 
No problem! Glad to contribute back to the community. I know I have learned ALOT on here!

My K5 is a 71, so I am not sure whats different between a burban and a K5 with the power window, but I'll soon find out. I get to do the same thing to my brother in laws 87 when I get back to Denver. Little things that don't work bother the crap out of me.
 
I'm finally back in Colorado now, going to tackle my brother in laws 87 K5 tailgate in a week or so.
Is there any interest in pictures and details of a K5 VS a suburban?
I can't imagine too much is different.
 
I say post 'em anyway. If there's no interest now, there will be soon enough. Your first batch was good. I'll be using them to reassemble mine when I get it back from paint.
 
The K5 stuff is basically the same, but different. May sound odd, but it makes sense in my head :D

Post the pics if you have them! I'm sure it will be useful to at least a few people as time goes on.
 

Yes I'm playing thread necromancer here, but was wondering, does anyone have a source for that connector - that plugs onto the keyswitch? Was in rebuilding my tailgate and it looks like it got kinda hot and started melting the connector socket. Doesn't look like a very common part.

Josh
 
Don't have a source for a new connector, but I think it's the same one used on GM station wagons since the 60's.
 
I have a 1990 Suburban and have had off again on again problems with the rear window not working.
The other day I got fed up and tore the thing apart to basically rebuild it like Garlicbreath.

I think I found the problem. the Orange and Black hot wire had a bad crimped connector behind the bumper. When I went to replace it, I shorted the wire on the frame because I was lazy and didn't disconnect the battery. Now I cannot get power back to that wire. I can't find a burnt fuse and I replaced the 30 am circuit breaker.

Any help? Am I missing another fuse somewhere or something?
 
i have a problem with the last pic with the bronze piece opposite the key, inside that is broke and have to get a new one
 
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