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TH400 Low stall towing converter opinions/help

gonecheenin

1/2 ton status
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Vandergrift, PA
(Warning, Long winded ahead!)

I'm running a '86 3.73 geared one ton dually crew cab 4x4 on 33's for a tow rig :D - this thing weighs near 7000lb dead empty and when loaded up with the in bed truck camper, our gear, and pulling the trailer with rig; the old carb'd (JET performance stage 2 Q'jet) 454 has to deal with an almost 18,000lb GCW. FYI: I did upgrade the ignition system, advance timing (think I'm at 8 base and around 38-40 with mechanical and vac all in), replace timing chain, & replace factory mufflers with Flow 40's - but it's stock other than that down to the tubular AIR manifolds for now.


The current TH400 converter stalls too high even empty IMHO and the truck GOBBLES gas even for a big block (6.7 avg empty and about 4-5 avg towing). Running down the road the converter seems to be slipping the whole time as if I'm driving a truck with a CVT trans or something. This truck was at one point in its life (before I bought & fixed it up), a heavily loaded tool box truck for a paving company; so it's not impossible the torque was damaged from heat or something. The paving company guy did tell me the trans was recently rebuilt (Very nice dude that sold it to me, went down to $1100 from the $1500 he was asking; so I doubt he was lying just to make the sale) and judging from the solid shifts and immediate response when manually shifted I believe that it was. However, I have often experienced hydro tranny rebuilds where the torque was overlooked OR the wrong "stock" replacement was used.

I did a stall test in my driveway; at 1100 rpm the truck won't even move on a small incline. At 1/3 throttle it hits approx 1550 rpm and sounds alot like it does pulling out empty. At full 2 barrel it will go 1900 rpm and sounds like it does when pulling out with a trailer, and at WOT it hits 2200 and actually sounds like it's screaming/screeching from the bellhousing area. Running down the road it has plenty of torque even on the hills, but is a pain to maintain speed (like I said, feels like a CVT), it feels like it's constantly revving 2500-3000 grand even on a hill, and even empty it will go from 70 down to 55 on a hill without sounding like it drops much if any of that RPM. With a trailer it's even worse and leaves me basically running full 2 barrel on any small hill and easing into the 4 barrel on big hills (or down shifting to second and pulling the hill with full 2 barrel at 35 mph).


I was originally just going to convert this rig to a standard & be done with this gas sucking auto and it's slipping converter, but after some reflection I decided I'd really like an auto in this particular rig. I'd also like an OD auto with a lockup torque converter that was cheap & reliable. Since that's an oxy moron; I started thinking hard about what I could do to make this current tranny work as good & efficient as possible & that led me to looking into Low Stall converters from companys like Revmax, and Hughes.


So that's where I'm at now, trying to figure out;

A: Should I go with a Low Stall (1000-1200) rpm converter for what I need this truck to do. I will be adding 1 3/4 primary tube headers at the same time in front of the factory exhaust tubing.

B: Will the Low Stall converter improve my overall fuel economy (I'm comparing it to my old standard shift '86 dually's 8-9 mpg empty or towing) and driveability empty or loaded.

C: With the low stall & a full 18,000lb load, will I sometimes need low range just to pull out on a steep hill?

D: Will the low stall still work well once I add the Edelbrock performer intake, Howards MC120031-12 camshaft (.516/.527 valve lift, 215/225 @.050 duration, 112 lobe center), mild peanut port head mods like port cleanup, .040" off the deck (trying to get the .5 point of static compression back that the more aggressive cam will take away), and shim head gaskets.

E: Which of the dozens of companys makes the most cost effective reliable & efficient converter for what I'm trying to do.


Thanks in advance for your time & patience! :waytogo:
 
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Stock was something around 1300 but remember weight plays into that. The next cam you picked is still tiny. Get a towing converter and see what happens. I would go manual but I have 3 laying here. It should improve mpg and shouldn't effect hills. Maybe just off the stop light a little.
 
the converter I have in my burb (454 th400 3.73 on 32 ish rubber) was rated at 1400 rpm. Unloaded, everything feels great, but loaded even at 12k gcw it is pretty sluggish taking off. I have pulled 18k gcw with this setup, and going down the road and pulling hills is fine, but taking off really sucks. The th400 first gear ratio is really tall, And putting in a tight converter makes it really obvious.

this converter will still get 2k powerbraked
 
I would go manual but I have 3 laying here.

Yeah - I got two laying here as well, one is even a 32 spline 4x4 tranny to match my TH400's NP205 input - But I'd still need pedals/hydraulics & honestly as much as I love a standard (Especially the old Granny low SM465's with a nice B&M T-handle on the stick :D )

I really think I'd prefer to leave this rig an auto for its intended use.



the converter I have in my burb (454 th400 3.73 on 32 ish rubber) was rated at 1400 rpm. Unloaded, everything feels great, but loaded even at 12k gcw it is pretty sluggish taking off. I have pulled 18k gcw with this setup, and going down the road and pulling hills is fine, but taking off really sucks. The th400 first gear ratio is really tall, And putting in a tight converter makes it really obvious.

this converter will still get 2k powerbraked

Your engine stock or stock-ish? What year?

When you say sluggish do you mean it struggles to pick the load up on a grade, or is it just not "fast" pulling out with the load?

Would you consider it a better option to go with one of the deeper TH400 first gear options over getting rid of the low stall converter?



I'm not gonna lie & say I wouldn't love to make this a tire shredding terror - but the reality of it is the truck rarely moves unless I need it (Drive a 40 mpg VW TDI 5 spd to work everyday) and when it does move it's usually grossing at least 10k if not up to 14k (Only hits 18K approx 4-6 times a year though).

That all said, fuel economy is regularly getting to be a bigger and bigger deal for me (Taking the TDI on a fall trip out west & staying in Motels just cause I can't afford the fuel in the truck to take it with the camper!).

So I'm more than willing to give up a little stoplight to stoplight performance in return for 9-10 mpg and a solid torque coupling during cruising (Figure the truck runs down the highway somewhere between 2100 & 2900 rpm in high gear), and although I don't mind having to throw the truck in low range to have enough power to back up a steep back woods mountain road, driveway, camping spot, or something out of the ordinary. I don't wanna end up with a rig that can't pull out of a normal steep-ish paved mountain road intersection without using the low side of the 205 everytime! (If that makes any sense)
 
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Think precision has a lock up converter kit. No idea how much or how it works? I ran a precision built converter in my duramax and believe they are good stuff and have positive experience with their customer service. Also no experience but don't they offer kits to do a switch pitch converter into 400?

What about swapping in an OD trans?

I'd call precision and see what they think. They can build a converter to a lower stall too http://www.converter.com/
 
My 454 is pretty mild tbi 454, better heads and cam, probably 270 horse or so. It feels sluggish from a dead stop with a load. I have been considering a lower 1st gear or just swap a 465 in.
 
Hughes performance GM5TOW is the coverter you want.
 
If it's in your budget, you may want to address gearing before/in addition to the converter. 3.73s with 33's is not an ideal combo for a heavy tow rig, particularly when dealing with the taller first gear of the 400. Although expensive (unless you can find a cheap used set of donor axles) gearing down a little will help that heavy truck get off the line and remove some stress from the driveline and may improve mileage.
 
It sounds like the converter you have may have been set up for a higher stall speed than stock. With the usage of your truck I would suggest going with a converter with a "rated" stall speed of 1300-1500 rpm. This will be tight enough for the towing but still loose enough for the cam you plan to use. Have the converter builder sell you one that is both brazed and tig reinforced and uses the larger diameter late model bearing and stator, hardened turbine spline, anti balloon hub and 6 mounting pads. An Allison 540 series converter is another option, it has lower stall speed but is built internally for some real abuse. Make sure if you buy one of these you get the gas model and that it is a true Allison and not a converted 400, there is a HUGE difference which should be reflected in the price.
 
If it's in your budget, you may want to address gearing before/in addition to the converter. 3.73s with 33's is not an ideal combo for a heavy tow rig, particularly when dealing with the taller first gear of the 400. Although expensive (unless you can find a cheap used set of donor axles) gearing down a little will help that heavy truck get off the line and remove some stress from the driveline and may improve mileage.


I definitely have no interest in lowering the gears, if anything I'd go higher with something like a 3.54 if I changed them for better on highway cruising RPM.

I've had 4:10 trucks in the past and though they did fine in high gear, they were even worse when you had to down shift to pull a long steep grade.


Like I was saying before, I'm not so much worried about it coming off the line real strong as much as I am concerned about getting a convertor that works fantastic running down the road with barely any slip for great torque transfer & max mpg's, but ends up leaving the truck struggling to simply pull out on a heavy grade with all that weight.
 
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Have the converter builder sell you one that is both brazed and tig reinforced and uses the larger diameter late model bearing and stator, hardened turbine spline, anti balloon hub and 6 mounting pads. An Allison 540 series converter is another option, it has lower stall speed but is built internally for some real abuse. Make sure if you buy one of these you get the gas model and that it is a true Allison and not a converted 400, there is a HUGE difference which should be reflected in the price.



I'd call precision and see what they think. They can build a converter to a lower stall too http://www.converter.com/

Seems like an impressive company & on par with what Greg was pointing towards.

I sent them a online explanation & request to see if they want to tackle it & what that might cost.

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Seems like an impressive company & on par with what Greg was pointing towards.

I sent them a online explanation & request to see if they want to tackle it & what that might cost.

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Well - at least they were honest.

RE: Contact Us Form
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Very sorry to say, especially after your very highly detailed email, we do not make a converter like what you're looking for. I might suggest you contact Hughes Performance in AZ and see if they have what you're looking for.
Thanks


-------- Original Message --------
Subject: Contact Us Form
From: <[email protected]>
Date: Wed, February 27, 2013 8:37 pm
To: <[email protected]>​

 
I was looking at those also, but was thinking the low stall converter would be more efficient overall.

Do you have any personal experience with Hughes and/or that converter?

It is what I am running on my 496/TH400 set up, it comes on early and very strong. I used it to tow when it was just a stock 454 with peanut port heads and had no issues on the trans side, it held hills and ran cool the whole time. I have not pulled anything on the new setup yet but suspect it will be awesome.
 
This truck should have a lock up torque converter from the factory. If you feel slipping going down the road, your lockup isn't working for some reason. You need to diagnose why your not locking up at cruise speeds. When you hit a hill, it will unlock but going down the road it should lock up.
 
This truck should have a lock up torque converter from the factory. If you feel slipping going down the road, your lockup isn't working for some reason. You need to diagnose why your not locking up at cruise speeds. When you hit a hill, it will unlock but going down the road it should lock up.

OP has a TH-400, which never came with a locking torque converter
 
OP has a TH-400, which never came with a locking torque converter

My bad. I was thinking that the later TH400's got the lockup the same as the TH350C's and the like. I thought the TH400 in my 88 C1500 had lockup but it's been several years since I owned it.
 
My bad. I was thinking that the later TH400's got the lockup the same as the TH350C's and the like. I thought the TH400 in my 88 C1500 had lockup but it's been several years since I owned it.

I wish they had made a lock-up version, it would be a nice addition for sure. There is a company that makes a lockup conversion but it is geared towards drag racing and is quite expensive.
 
I wish they had made a lock-up version, it would be a nice addition for sure.


Yeah no kidding - that would be the proverbial Cat's behind!





No response from Hughes yet, but it was a Monday at my work too (And not a fun one), so I'll give them a bit more time.


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My bad. I was thinking that the later TH400's got the lockup the same as the TH350C's and the like. I thought the TH400 in my 88 C1500 had lockup but it's been several years since I owned it.


If you had a TH400 in an '88 C1500 I'd imagine someone put it in there after the fact cause most half tons never came with a trans that heavy duty (especially in the later years)

My truck being a 1 ton dually, that weighs nearly 7000lb empty, would devour most lockup trannys from the 80's era. Wasn't till the 4L80E came about that there was a sturdy lockup trans available for a truck this big as far as I know.
 

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