CK5
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TH400 took a dump, replacing with a TH350 and have questions.

Man you need an engine hoist. I replaced my th350 a little bit ago. Someone, or a couple people posted here to use one with the chain through the shifter hole. It's the bees knees. The only way. Put the hoist arm through the passenger side door, drop chain through shifter, wrap around trany/TC mount, unbolt cross member. Eazy peezy. It's worth finding one. Borrow if you can't afford one at harbor freight. Was real easy to dismount/remount my 203 on the floor too. Id imagine that would be really tough up in the truck. Even with 205. Its just a win win. The only thing that was a B was getting the chain to hook to itself with my fingers in the shifter hole.

I have an engine hoist and I've dropped a tranny and t-case through the trans tunnel with it before.

I dont feel like pulling the seat out and peeling the carpet up, involving the trans tunnel cover and so on.

If it comes down to it I will use that method but if I can get it up there with a modified floor jack then I'll go that route.
 
Oh, maybe this will help with the vacuum location?
View attachment 268120

Thanks for that.

The TH400 has a vac modulator and I had a hard line running down to it with a 2" or so section of rubber hose mating the two.

Wherever that line is connected to the manifold is where I'll keep it.

I was under the impression that the TH400 didnt use a vac modulator when I first started the thread. I had always heard that the TH400 just used some kinda switch or something that was attached to the gas pedal.
 
My only hangup right now is getting to the bellhousing bolts.

I've got everything done minus bellhousing bolts and crossmember.

o Torque rod from bellhousing to NP203
o Both torque rods from the engine mounts to the dust cover
o Vacuum modulator line
o Cooler lines
o Driveshafts
o Starter
o Torque converter to flexplate bolts
o Speedo cable
 
I didn't remove the trans tunnel or the passenger seat when I did it. Just removed the 4X4 shifter boot & shifter.
 
A couple long socket extensions together and a universal socket extensions for the angle.

I do them this way too. Picked up some 2' and 3' extensions at the Goodguys show. Works great to have the ratchet back where the t-case was. Much easier than the wrench.
 
Another trick I use sometimes is to put a bunch of short extensions together. Each time you put one together you get a few degrees of slop at the joint. Once it is a few feet long you have a long curve. Reach around stuff for hard to reach bolts. Every once in a while it really saves the day.
 
@tenderfoot I just pulled the t-case boot, I'll probably use the hoist. Thought I was gonna have to peel the carpet up.

Got all of those damn bellhousing bolts out.
 
Something else someone here mentioned. I didn't get to try as I read it after. Still a great trick though. Cut two pieces of all thread or longer bolts say 4" or 5" long to help align and pull your new trany in place.
 
I've used the engine crane method s few times,I had the removeable tranny hump on the floor ,so I took that off (lot of work,every bolt was rusted,and there was a tar like substance that was like a weld I had to chisel loose with a putty knife to get it off!)---but it was easy to get at the bell housing bolts with it removed,that's mainly why I did it that way on my '71 GMC...

On other trucks I used the long extension trick,it worked best on my 77 GMC that had a 3" body lift,the bolts were in plain view..on non-lifted trucks you sometimes have no choice but to climb on top of the engine and use a box end wrench on the top bell housing bolts..
You'll grind all the skin off the back of your hand on the firewall..
GM was so kind to leave a whole INCH of clearance to get at those bolts..:surepal:

I'd suggest using a 6 point socket,if you use the extensions--last bolt you want to round off are the top most bell housing bolts!..

It was easier lowering the tranny & T-case together as a unit by unbolting the cross member,whether I used the floor jack or the engine hoist...(hoist was much easier,no wrestling the unit out from under the truck)..

I always used long bolts with no heads in the center bell housing holes to align the tranny,it makes it a lot easier,you can usually just shove in the unit with your feet by pushing on the t-case from behind,once you get the two bolts in the tranny aligned..

The TH400 does use a vacuum modulator,you need manifold vacuum,the same port the TH350 was connected to is the best,its behind the carb on the intake..you can use other ports that supply manifold vacuum,but ones on the carb might not be full manifold vacuum or large enough to supply enough to the modulator..

The TH400 does have a solenoid that kicks it down to "passing gear",that is controlled by a switch on the gas pedal bracket..does the same thing as a detent cable on a TH350..only electrically..
It doesn't "have" to be hooked up if you dont want to hunt down the switch,you can just manually downshift it yourself..
 
Got the TH350 bell onto the dowels in the block yesterday during the day sometime. Got a few bolts in and got the crossmember bolted up.

Had some major dipstick issues last night though, very frustrating. I destroyed the original TH350 dipstick when I removed the trans from the truck that it came from.

Had a cheapo chrome unit that I picked up about a year ago, uses an o-ring that set into a groove in the tube vs. the regular type rubber seal. Gor the life of me I couldn't ge that thing half way into the hole... I tried the TH400 dipstick and could get it in there either.

I just ordered a knock off Lokar flexible firewall mount style one, it's the Summit in-house brand, it may just be a repackaged Lokar.

Got the cooler linea hooked back up, that went a lot better than expected.

I noticed the speedo cable sender on the 205 was sheared off, not sure if I can use the one that is screwed into the 203.

Other than the dipstick and the speedo sender everything went well.

I used the starter bolts align the bell to the block, ended up using a ratchet strap from the motor mount to the t-case adapter to pull the trans and engine together, worked out pretty well.
 
Does anyone know if the 203 and 205 (27 spline) share the same output shaft on a TH350?

I want to pick another one up to have a spare and wanted to see if I'm looking for a specific one.

I know the TH400 had a few different "stickout" lengths that were used among the different t-cases.
 
If you get a output shaft from a 4x4 trans it should stick out approx 7/8", and would work with either the 203 0r 205. There were some 4x4 TH350's that had a longer output, like 2.5" or something, but they were the TH350/NP208 and fairly uncommon.
 
But more importantly, why?

A broken output shaft on a trans is full blown transmission disassembly.

You should grab a whole trans off of CL instead of just a shaft...
 
I'm gonna be looking for a full trans, not just the shaft.

I just wanted to confirm if the 205 and 203 shared the same output shaft in the TH350. If not I was gonna be taking a ruler with me when I go to pickup a transmission.
 

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