CK5
Register an account today to become a member! Once signed in, you'll be able to participate on this site by adding your own topics and posts, as well as connect with other members.

The Doba. (Buddies Cordoba fix up)

shady

1 ton status
 Premium
Joined
Jul 31, 2010
Posts
21,185
Reaction score
28,035
Location
iowa
I know they aren't considered cool... But the Cordoba has some very similar body lines to cars that are more popular.

So when we found one for $700 in decent shape, my buddy jumped on it.

We knew when buying it that it had rotted rear spring hangers. But that just created a challenge we were geared up to tackle.

This will be a run down of our fix.

No it's not a super proper professional job. But it's a decent attempt by some half drunk mid westerners, to make a $700 car drivable lol. The longest he's owned a car yet is a few years... So if it lasts that long we're winning :waytogo:
 
No photos on this phone of the side view before we started. But I'll start with when it came in the shop.

The goal was to fix the rotted spring mounts, give it a little rake, and add some load carrying capacity.

He wants to be able to haul his big azz stereo, plus a bunch of sand in the winter.

IMG_20190707_105209110.jpg
 
Rear spring mounts as it came

IMG_20190604_190632145.jpg

IMG_20190604_190638782~2.jpg

IMG_20190604_191903563.jpg
 
So first order of business was yank all that chit out and see what we had

IMG_20190707_124150235.jpg

IMG_20190707_124144581.jpg

IMG_20190707_124202292.jpg
 
Little more on the start pics

IMG_20190711_211245205.jpg

IMG_20190711_211228733.jpg

IMG_20190711_211318892.jpg

IMG_20190711_211218210.jpg
 
The start of the cut chit out phase... And somehow the front spring bolts were pretty clean. :dunno:. One even came out by finger.

IMG_20190711_223907744.jpg

IMG_20190711_211202679.jpg

IMG_20190711_211343545.jpg

IMG_20190711_211351979.jpg
 
Once out and cleaned up it was clear the front mounts weren't gonna make it either:doah:

IMG_20190713_210237725~2.jpg

IMG_20190713_210242309.jpg
 
Leaf springs sort of seemed ok when cleaned up. But something was off :thinking:

IMG_20190714_193130133.jpg

IMG_20190715_005549665.jpg

IMG_20190716_121818154.jpg

IMG_20190716_121714360.jpg
 
Since they were 57" springs, and we wanted some more capacity anyway, in comes the popular (and cheap) Ford f150 springs.

IMG_20190710_192931645.jpg
 
Front mounts being made out of 3/16" wall 3.5" square tube we had laying around.

And since we wanted to do it all as cheap as possible, we dug out some other scraps we had around and started mocking up an idea for the rears

IMG_20190717_152027075.jpg

IMG_20190717_152117747.jpg

IMG_20190717_185410464.jpg

IMG_20190717_194855535.jpg
 
The new springs weren't going to work with the janky factory mounts... And the bolt was 3" farther back too. So I made up some ubolt plates from some 3/8"x 6" flat I had.

I sheared them down to 5" wide, and gave em some rigidity bends. Should hold for this application lol.

Then we replaced the rotted leaf pads on the axle too. And added an extension plate to catch the leaf spring bolt with.

IMG_20190716_033351598.jpg

IMG_20190716_033358743.jpg

IMG_20190721_143840625.jpg

IMG_20190721_194015831.jpg

IMG_20190721_194020812.jpg
 
I didn't like the center pin not being in the center of the axle. So I got some 1/2"long x 3/8" Allen heads, and drilled/tapped the top leaf to install them. Then ground the 1/8" sticking through off.

IMG_20190721_201736022.jpg

IMG_20190721_201756848.jpg

IMG_20190721_201818220.jpg
 
Straightening up some stuff and tacking the new rear mounts.

IMG_20190723_201015765.jpg

IMG_20190723_205946867.jpg
 
Along the way, my buddy cleaned up and painted his rear axle while I was working. I came back to the shop to find this :doah::haha:.

I had looked around my house for black paint and he said, "just grab what ya got", so I brought up the sparkly green from and old GFs project to be funny.

He used it :D

IMG_20190729_224956370.jpg
 
New mounts test fitted for the umpteenth time.

IMG_20190731_194022194.jpg

IMG_20190731_194014581.jpg

IMG_20190731_210058683.jpg

IMG_20190731_210107269.jpg

IMG_20190731_210036867.jpg
 
Shackle angle and length figured out. Hole drilled for the DIY4X bushing mounts. (Drilling them holes took some thinking to get right lol.)

The all welded, painted, and put together.

IMG_20190804_194028038.jpg

IMG_20190808_231439574.jpg
 
Rear axle back in. Had to booty Fab a drop bracket for the brake line.

IMG_20190813_191034888.jpg

IMG_20190813_191136492.jpg

IMG_20190813_200635106~2.jpg
 
Shackle angle set for maximum swing.. this is unloaded

IMG_20190813_225736470~3.jpg
 
Whole car setting unloaded, and then with my kid and his buddy at the taillights for a combined weight of 350#

IMG_20190813_220105471~3.jpg

IMG_20190813_225020874~2.jpg
 
Top Bottom