AJMBLAZER said:
Since you want to run a MUCH taller and heavier tire I'd suggest at the very minimum 4.56's and if you really want the right ratio go for something in the 4.88 range. If you intend on putting an OD tranny in it then just shoot for 5.13's and have low range and take off. OD will keep the revs down at speed.
that's what you need to know right there.
with an sm465 or th400 and 4.56 gear ratio and 44" tires your rpms at
60: 2207rpm
i run a 6.2/sm465/4.10 gear ratio and 35" tires, at
60mph: 2495rpm. this gets me roughly 20mpg on the highway. with the manual tranny, you'll likely get similar mileage with the set-up listed above. i'd expect about 18 if you ran the th400 - it's known to be a power-hog.
that said, i'd expect it to be pretty slow with 4.56 and tires that tall.
with a 700r4, 4.56 and 44" tires at 60: 1463 rpm, but you'll likely have trouble keeping it in OD with rpms that low. the 700 has the advantage of having a 3.06 first gear to help get those tires moving quicker tho, versus the 2.48 first gear of the th400.
all that up there is pretty easy stuff to come by,
but if you want to do it right, here it is:
6.2/nv4500/np205/doubler?/4.88s. the tranny is very similar to the sm465 only it has an overdrive. the first useful gear on the road is 3.44 (it has a granny low) and that will get you up and going pretty quick. the overdrive will keep your rpm's to 1768 at
65 on the highway, which should give something greater than 20mpg - i'd suspect about 22 or 23. your crawl ratio is about 60:1, which is pretty damn good for the tire/gear combination and no doubler. go doubler and you'll be in the 120 range!
OR
go to 5.13 with the above drivetrain and your rpms at 65 are 1859, so 20+mpg are expected with tons of get up and go. crawl ratio: 63.
don't mess up your gearing. this should be one of the highest things on your list to do right. a mismatched tire/gear ratio set up makes for one gigantic, expensive metal piece of crap that some would refer to as a truck.