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Can anyone recommend a jack or rig-up that makes a transfer case less of a ballbuster? I used 2 jacks and a whacked up,screwed together TJI/blocks to do it last time but that still required the no-show help to show
i've never removed a transfer case, but my scissor style harbor freight trans jack is pretty sweet for $60 or so. Throw a 1/2" adapter on my cordless impact, and it moves pretty fast.
Plus, its cheap, so I have no reservations about drilling some holes in it to mount boards, steel, etc. Whatever makes it easier. I'd think a few well placed blocks would handle a transfer case well.
I think what you'll find is that most of us that have decided not to deal with the hassle of wrestling around with a heavy t-case above your head have sort of fabricated our way into a solution that involves a transmission jack of some type.
Bottom line - GET A TRANS. JACK. You will NOT be sorry, trust me that darn tool was one of the best investments I've ever made. Putting a manual tranny in and being able to line up the clutch, output shaft and all that works with a transfer case bolted up was like a dream. I was dreading the job last time before doing it but with my stuff it went together like butter.
Here's what I did with my trans jack:
So this example shows a very different transmission and t-case type from the example above, but the fabrication involved is really simple. Less than an hour of work barely will save you plenty of headache later! Good luck!
Thanks Guys! I'm hoping not to have to buy a tranny jack just yet but you've given me plenty of material for that project when I do! Right now all I need to do is make sure I've gotten all the governor chunks out of the case and I can't quite convince myself the shop vac trick actually got'em all....so....who knows....maybe a trip to HF this weekend
Sometimes,just SOMEtimes I say,inlaws come through for me...wifes cousin has an adapter platform just like in Highpsi's pics Thank You for showing me what the h*ll that crazy looking thing is for