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very beginning of the restoration

87blackblazer

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Okinawa, Japan
It's bitter sweet...

My wife came into the marriage with an '87 Blazer (350, 4X4, and many miles). The truck shows it's age.

The rocker panels and area under the tailgate are pretty rusted - not through, but pretty bad nonetheless. There is also a good amount of spot rust on several of the body panels. There's also some surface rust on the frame, but it's not bad. What's the best method to repair those areas?
The engine is pretty strong. It burns a little oil and leaks some around the rear seal.

The suspension is extremely stiff and the steering is impossible to align (and therefore get to track straight). I could probably get it shimmed, but the shops that I've taken it to are far too expensive for the quality of work performed. I also believe that the power steering components need replaced b/c there's quite a bit of play there.

All of the accessories still work, but the HVAC fan isn't very powerful these days. Likewise, the power windows and door locks are no longer up to snuff. I know that the wiring is extremely corroded and most of it needs replacing.

With that introduction, I plan to restore the beast but I'd somewhat like to do it in one fell swoop rather than piece-mealed over time. But where to start?

The rocker panel and tailgate rust is one of my top concerns, but the steering/suspension is up there too.

How would you begin? Ideally, I'd have a garage large enough to dismantle it down to the frame, get the frame and body media blasted, frame powder coated, and body painted. I'd rebuild the entire rolling chassis to get rid of the suspension/steering problems. I'd like to put a small lift on it, but I don't think the Mrs is up for that. I also think the engine needs rebuilt along with tranny. I would replace the entire wiring harness and most of the electrical components. The interior needs to go as well.

Unfortunately, I don't have a garage that big. So where do I begin and how would you proceed?
 
So where do I begin and how would you proceed?

Get rid of the wife and keep the Blazer! :doah: Wait, maybe I got that backwards...

If I were you, I'd look for a solid K5 inland or even over here or NV that could use the running gear off of that one. Rust is not worth messing with out here in the West IMHO. That being said, if it has been near the ocean this whole time, your concerns about the wiring and other underhood items might be well founded.
 
worse than the ocean...

My wife's from Tahoe and before that, the bay area. She was a ski-racer growing up, so it made weekly trips through the salt-ridden Sierras...

Unfortunately, I don't think getting another truck is an option she'll go for. She picked this one out when her parents bought it, so she has emotional ties to it. I tried to get rid of it this summer and she wouldn't go for it.

I'll try to get some pics...
 
well the best way to deal with rust is to just cut out the rusted spot and weld in a patch panel, then POR15 it. sounds like your going to be dropping some money into this, if you can find a body shop that does acid dipping, you can get the boday acid dipped and that will get rid of any and all rust and the affected metal area.

but you run the chance at suprising yourself at just how much rust was there and you might just get a new body.
 
Can you buy completely new bodies? I think the body and the steering is the worst of my problems. I'm more than able to deal with the mechanical stuff, but body work is not for me. Do they make bodies for K5s like they do for CJs?
 
No they don't, but different vendors such as LMC offer sheet metal 'clips' of the most rust prone areas that can welded in place after the bad areas are removed. Also, the whole front clip (fenders, hood, core support), and doors are available new and relatively cheaply from CertiFit for example. Those would all be bolt-on pieces.
 
I actually found the fiberglass tub over at www.usbody.com , but no way am I paying $7500 for it. I can buy all of the panel replacements, a MIG welder, and take evening welding classes for much less than $1000.

It also seems that Certifit's prices are considerably less than even LMC. They don't have all of the panels, but the nice thing is that there's a location here in town - no freight prices!
 
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As far as parts, LMC Truck, Goodmark are good sources. But it sounds like, if you are going to do it up right and preserve the marriage, a full resto with lots of sheetmetal work are probably in your future.

If you don't have access to tools, welders, grinders or shop space, man that's a tough one to start on.

Good luck!
 
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