The 241 is a GREAT case! I have one swapped into my 85' and I just had it rebuilt. It doesn't leak a drop and shifts perfectly. As far as getting it into and out of 4lo... just put the tranny in N and shift quickly and firmly into gear and give the shifter a good tap to knock it out of low and it will slide itself all the way to 2HI. I see your interested in it's strength. I think they are substantialy stronger or at least a better internal design than a 208. Heck they were even used in 1 tons for a few years! I think you will be fine with probably 40's and even some good horsepower. I wouldn't be affraid to run it in a pretty serious mud, hillclimbing, sand rig. That is basically what I do with my truck and I'm making some decent power with 35" boggers and never had a prob with it.Mine produces a little chain noise when in 3rd gear low range and going as fast as you can(for me about 20to 30MPH) Very good low range that IMHO isn't too high OR too low with a decent gear ratio. I would stay away from rocks with it ONLY because of it's aluminum housing, NOT as a strength issue.
A lot of people hate the slip yoke. I't probably does suck for serious wheeling with lots of flexing. I wouldn't know about that because my rig isn't a flexer. I have spun my boggers on asphalt in 4lo pulling on something and haven't had a problem with the SY and I plan on keeping mine because it seems to be strong enough. A 241 doesn't compare to a 205 as far as strength but but if you don't have huge tires, LOTS of HP and don't do rocks I think the 241 is a better all around case with it's nice and low 2.72. Very good box in my opinion! /forums/images/graemlins/thumb.gif