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When do grinding discs wear out?

Pookster

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Im having a tough time figuring out when to replace grinding discs. Cutting wheels are easy, when they become a 1" nub, replace it. :haha:

When do you replace grinding discs? I've been using the same one for 4 months... its gotten a bit slower to grind, but still grinds away... Is this supposed to become a nub too?
 
When it no longer "grinds". I have been using the same grinding disc on my angle grinder for about 8 years now. I got some awesome disc's from a friend that came from his work at an Auto manufacturing plant (NUMMI). :D
 
As with all things, I think the best approach is to look at the consequence of failure: if the disk were to shatter while rotating at high speed, pieces of disk could go in all directions, and really cause some damage. Given that, and the cost of a new disk, I only run them down to about 60 or 70% before replacing. I may be needlessly burning money in the name of safety, but Im willing to pay it.
 
Unless you've dropped the grinder and fractured the disc it actually gets less likely to 'fly apart' as it wears down (less disc diameter, same grinder rpm = less speed at the cutting edge of the disc.)

Rene
 
ahh, so it DOES wear down. I was under this weird assumption that they dont actually wear away, but rather "dulls". I must just not be grinding enough.

Any hints on how to clean up the metal spparks that fly everywhere?
 
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