trev1981 said:
If your going to swap in a diesel go with a 4bt or 6bt cummins. They will run for ever and they are 10x better then a 6.2.
Both are good motors, but they are both much noiser and have more vibration than a 6.2. The swap will almost certainly be more expensive as well. However, if the drawbacks aren't a problem then yes, they are a good swap option.
In the end it is personal preference as to whether to swap in a diesel or stay with a gas motor. You know the pros and cons of both. I had to do a lot of research before I came to the following conclusions:
The diesel will always get better mileage than any gasser. A 25 year old 6.2 will still give better mileage than the best current gasser technology has to offer. Not even the 5.3's with cylinder deactivation or the 5.3 hybrids can come close, and they are in trucks with much better aerodynamics. Offroad there is absolutely no contest - the 6.2 will run FAR longer than a gasser on the same quantity of fuel. BTW, around here diesel averages only 7 cents per gallon more than unleaded, not the 50 cents someone else stated.
With a hairdryer the 6.2 will make the same HP as my TBI 350 (210HP), and considerably more torque. It isn't a modern DMax, Cummins, or PowerSmoke, but it is still pretty damn respectable for a 25 year old IDI diesel. Even without a turbo the J code motor I got was rated for 165HP, which is similar to many early 80's 350's IIRC.
The older diesels, especially the 6.2/6.5 and even the older IH 6.9/7.3's used in Fords and the older Cummins BT's, are pretty cheap to build and repair, even compared to similar generation gassers. They are definitely cheaper than most modern gassers and MUCH cheaper than modern electronic DI diesels. When I added up the cost to build a 383 vs. a 6.2, the 6.2 ended up being less expensive. Granted, I could have built a plain-jane stock 350 for less, but the idea was to improve either power or mileage.
I was concerned about the ULSD and such, but good additives solve this problem while only adding a few cents per gallon. Since the additives typically improve mileage die to improved cetane ratings, the added cost is typically recouped in added mileage. The pumps live and everyone is happy. If a person wants to be able to run crappy fuel without worries they can always use a military IP, which has harder internal parts designed to resist wear due to poor fuel lubrication.
Diesel oil costs the same as gasser oil, but the 6.2 holds a bit more. Oil change intervals are similar, so the diesel will cost a few dollars more at oil change time. Fuel filters are a yearly change item. Keep in mind gassers need fuel filter changes as well, although they typically cost less than a diesel filter. Air filter change intervals are similar. Overall, the diesel will cost a bit more in maintenance, but the fuel cost savings will more than offset it.
Anyway, for me the advantages of the 6.2 outweighed the disadvantages. I had the advantage of prior experience with the 6.2 though - I drove HMMWV's and CUCV's in the Army in the late 80's. The HMMWV was a turd, mainly due to it's weight. However, the M1009 CUCV's (diesel Blazers) ran fairly well and were pretty much trouble free, even though they were driven like rentals by a bunch of young GI's. Besides that, I like the way the 6.2/6.5 sounds
