- Article/photo's courtesy of
- CK5.com
Hill 4 Wheel Drive Extended Front Shackles
They come predrilled for the stock 7/16" bolts, but can be ordered with the holes drilled out to 1/2" to utilize Offroad Design's greasable poly bushings, this is the route we took. Upgrading to 1/2" bolts will increase the strength of the shackle setup which is a big improvement over the stock bolts. Brennan Hill suggested a 3 degree shim under the spring pack to keep the caster in check, the shim will also point the pinion back up. Since we had a 2-1/2 degree (Rancho part number RS8125) shim readily available it was used instead with no problems.
Installation was straight forward, we utilized our handy retaining wall bricks along with two jack stands to acquire the desired height under the frame. Because we wanted to upgrade the front spring hanger bushing as well as add shims, we found it easier to unbolt the u-bolts and drop the axle down so the entire spring could be removed. After the springs were removed the top shackle bolts were removed along with the stock shackle plates. You will also need to remove and replace the bushings in the springs since the newer bushings have a larger hole for the 1/2 inch bolts. Surprisingly enough, the top shackle bolts were removed without a problem, new ORD bushings were then put into place. Installing the new heavy duty shackles was a little tricky, the holes didn't quite line up exactly and the shackle had to be flexed a bit with a long screwdriver to get the 1/2" bolts started. After the top shackle bolts were installed, the spring packs with the new bushings were installed. The axle was raised up to the springs, via two floor jacks, with 4" shims placed between the spring pads and the springs.
Shackle Removed
Shackle Comparison
Factory Shackle
Extended Shackle
- Company
- Hill 4 Wheel Drive **Out of business**