randy88k5
1/2 ton status
Well, the gear change has been going suprisingly well, but I just dont have the time to work on it except for the few times each weekend.
I disassembled the pinion and replaced everything. New bearings, races, crush sleeve, pinion, [and seal]. The seal is not in yet, as I will install that after crushing the sleeve.
I first cruched the sleeve in the 12-ton press using the old sleeve as a guide. Then I assembled everything, and proceeded to crush the repaining portion of the sleeve. I cant get the sleeve to crush much farther. It keeps the bearings far enoguh apart that there is about 1/16" of movement between the two.
I put a cheater bar on the press and continued to tighten. Nothing. I put on safety glasses and still nothing. Im afraid to go much farther as its only a 12-ton press. Should I keep going? Do you think I will break something? Any other precautions I should take? Should I find a bigger press? Questions and comments welcome.
Thanks in advance...



I disassembled the pinion and replaced everything. New bearings, races, crush sleeve, pinion, [and seal]. The seal is not in yet, as I will install that after crushing the sleeve.
I first cruched the sleeve in the 12-ton press using the old sleeve as a guide. Then I assembled everything, and proceeded to crush the repaining portion of the sleeve. I cant get the sleeve to crush much farther. It keeps the bearings far enoguh apart that there is about 1/16" of movement between the two.
I put a cheater bar on the press and continued to tighten. Nothing. I put on safety glasses and still nothing. Im afraid to go much farther as its only a 12-ton press. Should I keep going? Do you think I will break something? Any other precautions I should take? Should I find a bigger press? Questions and comments welcome.
Thanks in advance...
But thatby far is the hardest part of the whole install.