CK5
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1973 C10 "The Purple Truck"

Basic build
Getting there a little at a time working a few hours in the evenings. One thing that fought me was the dipstick tube. I ordered one listed for a 97 Tahoe since the engine is 1996-2000 application. Couldn't quite get the mounting bolt to line up. Fell back on one of my favorite bolts for this situation, what I refer to as a body bolt.

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The threaded point helps start the bolt when the holes don't quite line up. Luckily I had one in 1/4-20. A regular bolt just wanted to cross thread.

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Also working on the exhaust. I mock it up in the garage, then haul it to work to weld, then repeat for the next section. This is where I'm at currently. There's enough to fire the engine at least.

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I like using the flex pieces because they help absolve a lot of alignment sins.

I have a new O2 sensor but I pulled the old one out of curiosity. Can you guess which side was towards the oil burning engine?

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@mrk5 if you would take some pictures of the spark plug wire routing when you get to it, I would appreciate it. I looked at some of the Hooker headers, but I couldn't visualize how much of a pain it would be for the wires.
@6872xtc it's hard to get a good picture of the plug wire routing with the huge-ass compressor in the way. Hopefully my sketch will help, but this is what I've landed on.

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The compressor bracket lands between the #3 & #5 wires.
 
I have a factory hanger on the driver side near the crossover pipe. Then I'll have one on each of the muffler outlets. I'm feeling like I don't really need to add one near the crossover pipe on the passenger side.

Without mufflers, the 1 hanger on the driver side holds up both sides fine. Adding a bracket on the passenger side will be tricky because the brake and fuel lines run in the frame rail on that side.

Thoughts?
 
I would add one. Vibration and stress when hitting bumps or holes in the road does funny things. I have never like hanging that much weight on the header flange.
 
I have similar exhaust on the 74 and a single hanger on each muffler has been sufficient.
 
I would add one. Vibration and stress when hitting bumps or holes in the road does funny things. I have never like hanging that much weight on the header flange.
That was part of my reasoning for the flex pieces too. I'm hoping they will dampen some of the stress on the header flanges.
 
I never used any sort of flex pipe before my Jimmy. Never had many problems until it either.
You should be good.
 
So I asked my contact at Holley why the cutoff in 1974 for the Hooker headers, this is true for SBC, BBC, and LS swap headers in square bodies, this is what the product manager told him:

In early 2019 all of the headers that covered applications from 1974 into 1975 and up were split into two part numbers for emissions reasons. The original part number stopped at 1974, and a new part number was issued for 1975 and up applications that had catalytic converters. The parts themselves are still the same, just a different part number for the 1975 and up vehicles.

This explains why we can't find the difference, there really isn't one.

I myself wonder if its just for some government red tape in certain states and they don't want to deal with it on the older models.
 
So I asked my contact at Holley why the cutoff in 1974 for the Hooker headers, this is true for SBC, BBC, and LS swap headers in square bodies, this is what the product manager told him:



This explains why we can't find the difference, there really isn't one.

I myself wonder if its just for some government red tape in certain states and they don't want to deal with it on the older models.
Yeah, I would say it's definitely some red tape monkey business.
 
Is there a way to check valve lash without going thru the entire adjustment process? Like a spot check if sorts.
 
Hyd Roller cam will be no lash. Tighten the nut and spin the push rod. Lifter manufacturer has a spec how much tension
 
I made a simple exhaust hanger bracket using a drop piece of stainless steel angle. It's not super strong but it puts some upward tension on the exhaust and it fits with the fuel and brake lines.

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I had to angle it towards the middle of the truck to keep the hanger away from the parking brake cable.

I also used a piece of stainless steel angle for the muffler hangers.

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The stainless we had is 316L. It was almost a bad idea to use because it was a b!tch to drill. Smoked a couple of drill bits, like as it turning red and literally smoking. Cutting fluid didn't help much even. Guess I needed better bits.
 
I made a simple exhaust hanger bracket using a drop piece of stainless steel angle. It's not super strong but it puts some upward tension on the exhaust and it fits with the fuel and brake lines.

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I had to angle it towards the middle of the truck to keep the hanger away from the parking brake cable.

I also used a piece of stainless steel angle for the muffler hangers.

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The stainless we had is 316L. It was almost a bad idea to use because it was a b!tch to drill. Smoked a couple of drill bits, like as it turning red and literally smoking. Cutting fluid didn't help much even. Guess I needed better bits.
I know when I drill stainless at work, you have to go real slow and apply as much pressure as you can. I just use regular bits.
 

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