Haha, you are on it today.

those hoses are a potential disaster waiting to happen,how dumb it was to have them located right over a nice hot exhaust manifold --one fails,diesel sprays on the manifold,and whoof...
I've said it before--I liked old school straight sixes a lot..sure,they sucked as far as having limited HP and towing ability,but they were for the most part a very easy to work on,indestructible ingot..
I wish I had bought one I'd seen advertised of craigslist recently for 300 bucks,its sold already..a 1970 Nova one,the "best" year for highest HP and compression,that ran excellent,and was only pulled to put a BBC in the car..even if I never used it in my diesel trucks ,it would be a good engine to have in ANY old GM car or truck..
), diesel fuel is not as flammable as gasoline. It's still a bad idea, but spilling diesel oil on your manifolds is not a guaranteed immediate problem like igniting a fuel tank or blowing out a tire at 110MPH.I don't wanna be that guy.. I still like the sound it makes..

Like Sreidmx though,I fear every day my engine will take a sudden "dump" and fail catastrophically ,and if it did,I know it would be partly my fault for not doing religious oil changes,etc..
I especially fear that happening after the agony I put myself though replacing this manifold.
What sucks most is it does nothing to improve the engine's performance or reliability ,it just might make it quieter and keep it "legal"...
I dont like doing so much diffucult labor for no real "improvement"..
). Crankshaft failures like you're afraid of are typically caused either by failed balancers or the occasional cracked main support. Both problems are well documented and not overly common (though replacing the balancer is a good piece of routine maintenance).An exhaust manifold on ANY vehicle with any time in salt country is a b-e-i-itch to remove. I don't see why a 6.2 is any more difficult than any other.
Any time I know I'll be pulling a manifold off I start soaking the fasteners days in advance with PB Blaster. Haven't broke a bolt of yet...(Knock on wood!)
It took my a long time to learn to not get upset and just deal with the issue(s). Getting angry at inanimate objects is just a waste of life force.


I wasn't gonna say nothing!!!And, since @GWeakland620 is nit-picking today...yes, the exhaust manifold bolts don't match (IIRC I got *ONE* of them out in one piece, and that one brought the nut with the stud locked into place), the head is too shiny to be original, and the coolant line on the side of the head no longer has proper factory bends.
And my wheels don't match anymore.
Happy yet, good sir?![]()
I wasn't gonna say nothing!!!

Any engine can suddenly fail. The 6.2 does not have a particularly high failure rate (unless you count overheated early 6.5 engines with 2-piece flywheels). Crankshaft failures like you're afraid of are typically caused either by failed balancers or the occasional cracked main support. Both problems are well documented and not overly common (though replacing the balancer is a good piece of routine maintenance).
Every engine has its weak points, a 46-year-old straight-6 would almost certainly be wanting a rebuild by now. Even if it has spent half its life sitting in the garage, that's a loooooooong time to be trusting factory gaskets.
For some reason and maybe it's my ignorance with regards to the inner workings of a 6.2 but I just do no trust it.. maybe it's all the people that come up to me and say they have installed many engines in their trucks and couldn't believe mine had so many miles like it was some sort of unicorn.
The only other engine I feel this way about is that ford 6.0, it sure runs good but it sure does break often too. Most of the time not at the fault of the owner.
Ya know this could be one of those things that get chocked up as the manufacturer not specifiyng the proper parameters to stay in, for example I read almost everywhere that 200 degrees is way to hot for any 6.2 or 6.5 and the thermostat needs to be a 180. Also the fact that there is a chain instead of a gear drive like most diesels for noise is interesting, because I think I hear mine slapping around at an idle..
I dunno, but I'm not gonna swap it yet because I like the mpg and kind of wanna see if it ever breaks. Just to see.. I'll not neglect it to break it on purpose. It'll stay babied..

And with that kind of level-headed care and regular maintenance, it will last as long as you want it.I'll not neglect it to break it on purpose.
I get the same comments from other folks as you do. When they warn me off and give advice to swap to a Cummins or LS, I just assume they're talking to themselves.
