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'69 K5 - Grandpa Dave's Truck

mikekoala

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Oct 30, 2012
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Location
New Hill, NC
Body: 1971-72
Chevy 638 Small Block 5.7L 350
Intake Manifold: Aluminum GM Z28/LT-1
Carburetor: Carter AFB Competition Series (9635SA)
Automatic Transmission: TH350

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Getting started

I finally started working on the Blazer after letting it sit in the yard for 3 years. Replaced the ignition switch a few years back. It was the only visible thing that fried. After many days of seemingly random testing with a multimeter, Dad and I found the 4” section of fusible link hidden under the battery box. It was crispy toast. Quite a few random wires hanging around, but if the basics work I’m not going to worry about it right now.

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It's Alive!

After we replaced the 4” section of blown fusible link, I disconnected the fuel line and ran it straight from a clean 5gal tank. Held my breath and cranked it up. I was pretty shocked at how easily it started after sitting in the yard for 3 years. Sounded like hell and dumped a smoke screen on the neighbors, but it was great to hear "Grandpa Dave's truck" running again.

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New Plugs

Switched out the plugs today with some E3’s. I was surprised I got the old ones out without breaking one off. I did manage to screw up a wire. Of course these are fancy racing wires (Accel 8.8mm). Was able to track down a set on ebay to avoid a $100 price tag. I really only needed one, but $40 seemed reasonable for a backup set.

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Dieseling Fixed

The good news is that I didn’t set the engine on fire AND I don’t think the head gasket is blown. The bad news is that this sucker only likes 93 octane.

Did some work on the carburator today. At one point was joined by my Dad and two neighbors, David and Mike. It was kind of fun to stand around an engine and speculate. Always valuable bits of wisdom to be acquired from those guys.

I was hopeful that the dieseling problem was just some varnish or crud in the cylinders or carb. I started with probably way more Seafoam than I should have. For whatever reason, most of it landed in the left-side bank. I spent the next hour or so letting it run and then shutting it off as the white smoke was sticking around a bit longer than I anticipated. It also starting streaming out of the exhaust manifold which made me nervous.

I picked up 5 gallons of 93 and switch to that fuel supply. Cranked it again, but this time I just let it run and brun as I adjusted the mixture and idle speed. Eventually, it calmed the hell down. Still a bit of white smoke from the left side, but not too bad. After running it longer than I’ve done in the past few weeks, I shut it down. No dieseling, no run-on, no pre-ignition. Sweet!

The engine still seems to run really hot. The temp gauge isn’t working (of course), so I’ll need a temporary measure of some sort. I was also able to run through the gears and check the transmission fluid level - of which it had none. Guess that’s the next project.

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I think it is pretty cool you have your gramps truck. I am just going to give you a hint so don't take it wrong since I have been down this old trail a time or two. Instead of spending so much on plugs a good set of AC delcos will work as good or better than most of those fancy plugs. I have made 600hp and raced every week on stock replacement plugs. Being that the wires are on there replacing one is fine. Otherwise a good set of NAPA wires will be just fine and you won't see a single hp difference.

Dieseling can usually be traced to hot carbon in the cylinder or high idle. Once you get it running trickling water slowly into each side of the carb on high idle will help clean out carbon.
 
Thanks 80'427. I appreciate any tips, hints, tricks I can get my hands on. I started the build a couple months ago and just now getting around to posting.

The truck was going to be abandon, but there's no way I could let it happen. Just hoping to get it back on the road for now. Bigger dream is to keep it running until my 7yo son turns 16.
 
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White Smoke

I ran the engine a few times now and each time it dumped white smoke out the left side exhaust - some from the manifold. I started to get worried that it was a head gasket or something, but haven't lost any coolant.

Ran a compression test on each cylinder and got a solid 180-190psi on each. (never knew what a compression test was until now) Put the plugs back in, started it up and like magic the smoke was gone. Guess it was some nasty condensation build up.

Also set the mixture while I was at it using a vacuum gauge. Not sure if I got it right, but was able to hover at ~16"
 
Transmission Surprise (TH350)

Transmission filter, gasket came in so I started in on dropping the pan and doing a refill. Found the one thing I didn't want to find in the pan - what seemed like a ton of metal chunks. The last time the truck was driven was over three years ago, but not by me. Not sure how much time is left on the this TH350, but I guess I'll add "learn how to rebuild a transmission" to my list of things to do in this lifetime.

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could the White smoke have been blueish? I have started old vehicles and sometimes it takes a while to burn out all the old oil in the exhaust and cylinders
 
Yes, could have been blueish. I did hold a piece of cardboard up to the exhaust and what looked like water beaded up pretty quick. Didn't get the same on the right side. Doesn't seem to be doing it any more.

Will set the idle next and revisit the mix.
 
Sweet. Thanks Martin. I was kind of hoping to hear that. I'm a little worried about cost for the transition but would totally prefer a manual.
 
Cost wouldnt be too bad. Just a little more time consuming. Fyi the th350 i have been told by my tranny guy is one of the the easiest transmissions to rebuild. And can do it pretty cheap. Just sayin :whistle:
 
FYI 465s and 205 are nearly every where and I have yet to rebuild any that I have. I think you could use beer as oil if you were in a pinch it wouldn't know the difference. Unless you are racing it in the sand I would go manual.
 
It will smoke a little bit no matter what, a by product of combustion is condensation. Much more noticeable with no cats. My brand new 454 has smoked from day one. Doesn't burn oil, did multiple leak down and compression tests. Finally I just asked my dad about it and figured out its normal. LOL :rolleyes: :haha:
 
It shouldn't smoke. I would bet valve guide seals on your 454. My 427 smokes at every start up but it has now valve guide seals on the exhaust to make sure they oil well.

Not that smoke really causes any problem.
 

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