CK5
Register an account today to become a member! Once signed in, you'll be able to participate on this site by adding your own topics and posts, as well as connect with other members.

81 k5 build (wheeling pics/vid inside)

yea it wasnt that bad, hardest part was cutin the old bumper that the po welded to the frame. and i didnt want to redrill the 30 somthing holes for the suspension to be the same :whistle: i just told myself "so what it doesnt drive straight":haha:
 
The 2 front pillars are a little further in then I would of liked but oh well. Its my first cage
 
That center crossbar looks lower than most of the cages I've seen on here. What are you going to do for your dashboard?
 
Yea I should of put it at the top. I was goin to run a 2nd one right at the bend but then I realized I wasn't goin to have room for gauges. So I'm just goin to use a piece of 1" square tubing run it across then a sheet of aluminum to have my gauges and switches in.
 
That will probably work out better than messing with the factory dash anyway. Looking forward to seeing how that turns out. Be sure to post pics along the way for all of us to see.
 
How is your welding progressing? It looks like you are running flux core and maybe a 120 volt machine. I use a Miller 135 120v machine with flux core and mig wire and 75/25 Argon/CO2. If you get your technique and settings right, you can do some nice welds.

Here is a quick weld I did with flux core wire. I was running 125" of 12 gauge extension cord, but luckily the receptacle was in the electrical room where I was working, so the voltage drop must not have been too bad. I welded the hinges at the maximum heat setting on the welder. This isn't a bad looking weld, but I can do better if I take my time and also run mig wire. Flux core has to have the slag chipped or brushed off to be able to see the weld.

IMG_20131024_172757_523.jpg



If you don't have an auto darkening helmet that is adjustable, you have no idea what you are missing. It allows you to see the weld pool much better. I have a miller elite helmet and I also get my face right by the weld so I can see what is going on. I use my left hand to control the nozzle of the mig gun and the right hand on the trigger. Tilman 750 stick welding gloves are nice and thick but are also very flexible when broken in. Most people move too fast when first welding. You have to watch what the weld puddle is doing and move the torch/gun as the weld is ready to be advanced. Tig welding will really teach you to watch the puddle.

It takes a lot of practice to get good looking welds, but half the battle is finding the right technique so you don't practice bad habits.

If it isn't too breezy where you are welding, mig wire and 75/25 gas produced a clean weld with no slag and almost no splatter. Flux core and mig wire with straight co2 may give slightly more penetration, but I far prefer 75/25 mig and 0.023" wire. My welder also has infinitely controllable wire and heat knobs rather than notches. It allows you to fine tune the settings.

I understand trying to weld with what you have, but hopefully this advice might help you down the road, or maybe you have figured all this out in the last year.

Good luck on your build!
 
Actually my welding has gotten a lot better. And really good at filling big gaps :rolleyes: I got a lincoln 3200hd no gas and I'm using flux core innershield. Next weekend I'll get some pics up. I noticed I'm alot better when the gap is jus right. But I suck at welding looking up at it. Stupid gravity Lol. But the more I weld the better I get. I also noticed the closer I hold the tip to the weld the better it gets
 
Got no experience but looks like the would work and they are cheap enough if they don't it is no big deal.
 
Got some more done.
I like my head room Lol
just using some scrap pieces I'll probly weld together for the seat bracket

IMG_20131103_173217_556.jpg

IMG_20131103_173225_247.jpg
 
More pics of cage
The pic if me holding the shackle. Would be about 6 1/4 inch hole to hole center. And about 18-19* caster I'm thinking If I make 6" shackles it will get me bout 16* and I can get a 10* shim

IMG_20131109_172713_658.jpg

IMG_20131109_181531_632.jpg

IMG_20131201_155130_570.jpg

IMG_20131201_155727_275.jpg
 

Latest Posts

Top Bottom