CK5
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'89 R3500 Crew Cab 2wd to 4wd conversion & beyond

Started out with 2wd TBI350 with SM465 to current 4wd with 454, 700r4, NP241
Anyone know of a place I could get factory style studs that have the nut formed into them? I would like to get new if possible.
 
Anyone know of a place I could get factory style studs that have the nut formed into them? I would like to get new if possible.
Are you looking for a stock application or custom?
For stock your best bet would be dealership
 
I just need 1 or 2 to use for the block grounds. I like putting one on the back of each head and from past experience it's hard to get a bolt back there after the engine is installed. A stud makes it easier. I will check McMaster and see what they have.

Although thinking about it more, I could just use bolts and install the ground straps now on the engine stand. Last time I was trying to do it after the fact.

In other news, I just discovered the thermostat for the L29 is application specific. I wanted to use one like pictured below, but it won't fit in the opening of the intake.

emp-301_xl.jpg


Correct version:
2067-180_ANGLE.jpg
 
I don't know, last time I cursed a blue streak trying to thread a bolt in the back of the block.
 
You know those don't actually have to go there. LOL You can put them somewhere easier to get to.
Maybe, but I'm old and stubborn. :p

could you use a stud and put a nut on it? or all thread?
I have done that before. I just thought it would be cool if I could find the factory style. Here's what I'm talking about:

20240208_150522.jpg


Couple examples with a little orange paint on them.

20240208_150528.jpg


20240208_150532.jpg


Since I couldn't use the thermostat I wanted to, I got an application correct version that is supposed to be high flow. I drilled holes in the flange. There's not much room for them.

20240208_150404.jpg


I installed the fuel rail before installing the lower intake. I might have made an error. If you look in the picture below at the back of the engine, there's the end of the fuel rail and the fuel pressure regulator housing. If you look down below the regulator housing between fuel lines, you will see the hole for the rear most intake bolt. I'm not sure I'll be able to get the bolt in there. I'll probably have to pull the fuel rail. I hate risking damage to the orings with multiple R&R's.

20240207_162939.jpg
 
Maybe I missed it - why did you drill 4 holes in the thermostat? Is trapped air that big if an issue on your truck? If it is to purge trapped air, no concerns that 4 holes might allow too much water to bypass the thermostat negating it's purpose?
 
Maybe, but I'm old and stubborn. :p


I have done that before. I just thought it would be cool if I could find the factory style. Here's what I'm talking about:

View attachment 467303


Couple examples with a little orange paint on them.

View attachment 467304


View attachment 467305


Since I couldn't use the thermostat I wanted to, I got an application correct version that is supposed to be high flow. I drilled holes in the flange. There's not much room for them.

View attachment 467306


I installed the fuel rail before installing the lower intake. I might have made an error. If you look in the picture below at the back of the engine, there's the end of the fuel rail and the fuel pressure regulator housing. If you look down below the regulator housing between fuel lines, you will see the hole for the rear most intake bolt. I'm not sure I'll be able to get the bolt in there. I'll probably have to pull the fuel rail. I hate risking damage to the orings with multiple R&R's.

View attachment 467307
Vaseline the o-rings and you shouldn't have any issues. Done that plenty of times.
 
Maybe I missed it - why did you drill 4 holes in the thermostat? Is trapped air that big if an issue on your truck? If it is to purge trapped air, no concerns that 4 holes might allow too much water to bypass the thermostat negating it's purpose?
The usual thermostat I run comes with the holes so I was matching that setup. It's (3) 3/16" holes but I didn't think I had enough room so I started with (4) 1/8" but then I thought 3/16" might fit and it did. I drilled out (3) to the larger size.

I read somewhere the reason for the holes and it has to do with running a high flow water pump. Now I can't find what I read. I do know some people do it for the air bleeding, but there were reasons beyond that.

I'd also heard a cooling trick for big blocks is to drill the bypass holes and then run a smaller diameter bypass hose. I'm curious to try that out as well. I'm always looking for more cooling.
 
Are those 3/8? or M8? we stock them in M8 at work...
They are 3/8". This engine is one those crossover deals where some stuff is SAE and others metric. So far the stuff that threads into the block is SAE.
 
Vaseline the o-rings and you shouldn't have any issues. Done that plenty of times.
I actually bought a special oring lube, Parker Super O-lube. We fought with injector orings when we were trying to fix the Sniper and tore a couple so I wanted a good lube. It does work well. It is very slickery and also oddly tacky.

I learned about the Vaseline trick in the Navy from the shipyard guys. They were doing some repairs in our engine room and asked if we had any. I told him no, and he said something along the lines of, "No wonder you guys have leaks!"
 
The reason why I heard about the holes in the thermostat was to ensure flow of coolant past the sensing bulb of the thermostat. I have usually just done two 1/8" ones to avoid excessive flow at temperatures below thermostat opening.

And one suggestion that I have for the ground is to buy a short stud or make one from allthread which lets the ground terminal be directly against the head or wherever you attach. This makes it sit tight against the surface and lessens the possible points of corrosion by 1.
 
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