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adding crossmembers instead of boxing frame?

Steve GMC

1/2 ton status
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Dec 3, 2005
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middletown,Connecticut
so first off i did search and couldnt find my question.

after laying under my truck for a few hours contemplating on boxing the entire frame i started thinking. boxing the whole frame would be a PITA. not to mention in a few places my exhaust runs into the [ of the frame. the fuel lines and brake lines run through it and a the wireing harness.i was wondering if adding a cross member every few feet would help it prevent flexing? what would work better an X style or a bar running across. heck even some 2x4 or 2x6 steel tubing. i have a 20' stick of 2" 1/4"wall DOM i could use to make the braces. just wondering because it would be a heck of alot easier to make 5+ crossmembers than have to change basically my entire drivetrain to accomidate the exhaust routing. ect ect. any info is greatly appreciated

thanks
steve
 
Anything helps, a combination of boxing and good crossmembers is really the ticket.

Replacing the stock crossmembers with better ones is a good start (especially if the rivets are loose, which they often are). Adding more crossmembers will help as well.
 
I boxed the frame on my 86 short box. Mainly because I had it down to the bare frame. Driving it, I noticed that it feels more solid than the other GM trucks I've driven. I never actually drove this one before the boxing though. For crossmembers I used some 2 1/2" 1/4" wall box tubing. I reused the stock trans, engine and front crossmembers. I needed new brake lines and fuel lines anyway...so that was no big deal. If you take your time and plan everything, you shoulndt have any problems.
 
When you add crossmembers make sure to tie in to all the legs of the frame this will help more than if you just tied it into a single wall
 
If you can triangulate the top and bottom rails (intersecting at a point about 6-8" from the frame rails) with the crossmember that would be a great help.
 
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