the underside would probably be more important than the top to keep crap out of the joint.

Damn life getting in the way of my welding progress hanot a very informed person he is..
personally, i think 35 is too big for any 110 machine apps, especially sheetmetal..... i usually leave .030 in my machine all the time for everything.... but if you foresee using the welder for more lighter gauge stuff in addition to the floors, spool it up with .023... you'll need to check your machine and see what the roller/feed setup is for.. most times you have to flip over, or change the roller to run .023...
.23 wire only looks co2? Hmm.. maybe ill just try practicing with the 35 or 30 and see how it turns out. If i need it, ill spend the money. The unit i have can take the gas but.. dont really wanna spend more cash than i have..