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ATF in Transfer Case

hunter29078

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I bought a 75 back in the winter with a locked up rear (I just couldn't resist). In addition I have a 76 and 78(donor). Both the 76 and 78 have the 203 t-case. The 75's 203 was swapped with a 205. I fixed the axle last week started it up and started checking fluids. The t-case had a lot of ATF in it. I don't think the guy put it in there, becasuse of how much above the filler plug it was. I am assuming the rear seal on the transmission is to blame. How bad is it to run the atf in the t-case. I'm trying to figure out if it is something I need to fix now, or if it can wait until its colder. Thanks
 
I would fix it right away since it's not good to mix ATF with gear oil. Also if you're getting ATF into the t-case then that means you're also losing ATF from the trans. Just pull the t-case and replace the input seal on the t-case (this is why you're getting ATF into the t-case since there isn't an output seal on the trans).
 
I bought a 75 back in the winter with a locked up rear (I just couldn't resist). In addition I have a 76 and 78(donor). Both the 76 and 78 have the 203 t-case. The 75's 203 was swapped with a 205. I fixed the axle last week started it up and started checking fluids. The t-case had a lot of ATF in it. I don't think the guy put it in there, becasuse of how much above the filler plug it was. I am assuming the rear seal on the transmission is to blame. How bad is it to run the atf in the t-case. I'm trying to figure out if it is something I need to fix now, or if it can wait until its colder. Thanks

Supposedly I blew my front shaft yoke seal out by putting in too much atf.
 
I would fix it right away since it's not good to mix ATF with gear oil. Also if you're getting ATF into the t-case then that means you're also losing ATF from the trans. Just pull the t-case and replace the input seal on the t-case (this is why you're getting ATF into the t-case since there isn't an output seal on the trans).


Thanks. I figured as such. And thanks for the correction. I have a haynes book and it says that there is a rear output seal on the transmission. I have never seen a seal there but figured if the book says so it must be there (but I don't care for that book to much anyhow). But I see where I can buy the seal for the transfer case so that is what I will get.
 
You can run either ATF or 80-90 gear oil in a 205. ATF is used mainly when a 205 is mated to a auto trans. For cold weather use ATF is spec for the 205. Also I think they started using ATF in 205s in the 80s help with fuel milage.
80-90 gear oil is used behind a manual trans or divorced mount.
ATF in the 205 Xfer case wont hurt anything. But if it is behind an auto trans with gear oil in the 205. The seal goes, and gear oil gets in auto trans..... Look out! That will kill the transmission in a very short time.
That is why Most all xfer cases married to an auto tranny use ATF for lube.

FYI my 89 GM unit repair manual specs Dex II for lube in the 205.
 
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You can run either ATF or 80-90 gear oil in a 205. ATF is used mainly when a 205 is mated to a auto trans. For cold weather use ATF is spec for the 205. Also I think they started using ATF in 205s in the 80s help with fuel milage.
80-90 gear oil is used behind a manual trans or divorced mount.
ATF in the 205 Xfer case wont hurt anything. But if it is behind an auto trans with gear oil in the 205. The seal goes, and gear oil gets in auto trans..... Look out! That will kill the transmission in a very short time.
That is why Most all xfer cases married to an auto tranny use ATF for lube.

FYI my 89 GM unit repair manual specs Dex II for lube in the 205.


Thanks. I had read on another forum that ATF was used in the 205, but had no confirmation. I am going to lower the level of the the fluid to the filler plug, then make sure it has enough ATF in the transmission and then drive it to see if it is leaking into the t-case or if the previous owner put the ATF in it.
 
You can run either ATF or 80-90 gear oil in a 205. ATF is used mainly when a 205 is mated to a auto trans. For cold weather use ATF is spec for the 205. Also I think they started using ATF in 205s in the 80s help with fuel milage.
80-90 gear oil is used behind a manual trans or divorced mount.
ATF in the 205 Xfer case wont hurt anything. But if it is behind an auto trans with gear oil in the 205. The seal goes, and gear oil gets in auto trans..... Look out! That will kill the transmission in a very short time.
That is why Most all xfer cases married to an auto tranny use ATF for lube.

FYI my 89 GM unit repair manual specs Dex II for lube in the 205.

I'll gaurentee Thunder knows a bunch more than me about this sorta stuff but when I went to check / change the fluid in my 205 which is mated to a th350 I was told to continue to use the gear oil that was already in it. I am in Socal so the temps don't swing that much where I live but a friend said to use the gear oil so I would definately notice a leaking trans when the gear oil turns pink and you then know there is a problem. ATF in the trans and t-case makes it more difficult. I know you can always check the dip stick too.

Edit: It seems funny that you can use atf or gear oil in a 205 since the viscosities of the oils are so different. I wonder why that is. Seems like the atf would be way too thin to deal with something like the t-case.
 
I've read and been told that the early 205's used gear oil and the later 205's with syncros used ATF.
 
I've read and been told that the early 205's used gear oil and the later 205's with syncros used ATF.



How do you tell the difference between models. The one that I have is a slip yoke so I am figuring it is from an early 80's truck.
 
Sometime in the late 70s GM started using atf in the 205 behind the auto trans. Before that it was gear oil.
I imagine that someone decided it was cheaper to replace a seal on the xfer case. rather than an auto tranny that got gear oil in it. Before the warranty was up.
I know by the mid 80s GM switched over to ATF in all them. You can run gear oil no problem in any 205. Shoot those things are so strong you could prolly use salad oil. in a pinch to get you home.
If I was doing hard core all day wheeling or towing in hot weather I would use a gear gear oil. Because it handles shock load better.
If shifting is an issue like rock crawaling with a doubler. IMO ATF will work better than gear oil because shifts will be smoother.
For moderate/ light duty ATF will work fine.
ATF is a very good lube but it does break down over time. Annual fluid changes should keep things running fine.
 
Thanks Thunder. I live in SC so I really don't do much, I have a diesel for pulling and we don't have many rocks. Probably will see if it is leaking first then decide what to do.
 
BTW - you're 205 is an 80. That's the only year that GM offered them with a slip yoke.

Later,
Buddy
 
my 84 205 has a slip yoke, i think 80 was just the 1st yr. i read somewhere that the later model sm465's used atf also, anyone know if that is true?
 
BTW - you're 205 is an 80. That's the only year that GM offered them with a slip yoke.

Later,
Buddy

I thought this too and was corrected recently. The crew cabs had a fixed yoke while the rest had slips(i think that is what i was told).
 
I thought this too and was corrected recently. The crew cabs had a fixed yoke while the rest had slips(i think that is what i was told).

That is correct. 1980 was the first year for slip yoke NP205's, but the crew cabs used fixed yokes, right up to 1991 if I am not mistaken.

Martin
 
anyone know about the later model sm465's using atf in them also? iirc, there was a thread discussing the use of atf in the later sm465,..the consensus was that the factory had indeed started using atf in the sm465's and there wasn't any difference in the trans when they swapped to atf.....if that is indeed true, then you could use either atf or gear oil in both the sm465 & the np205, you'd just need to make sure all the old fluid is flushed out and then you can fill both w/either atf or gear oil...i wonder how atf would stand up to being run in a axle differential? you may could find that thread here that discussed the atf in the 465 trans with the search feature.

i don't know how true that is, but i had a transmission guy tell me that atf has friction properties(for the clutches & bands), whereas gear oil has more of a non-friction property/lubricant. i had asked him if i could put 2-3 qts of gear oil in my derby cars auto trans to make the fluid really thick so the trans would pull harder. thats when he explained that atf has friction properties and the gear oil would probally make the clutches slip before to long, but in theory it should work for a little while...

i drove my derby car in the 1st heat and i lost the radiator and trans temp got so hot it would barely pull itself b/c the fluids viscosity was so thin,....so i figured why not try it, & we put 3 qts of 90-110w gear oil in the trans, started it up and went back and forth between D & R for about 5 min,..then like hitting a switch the trans came back alive.

i drove it during the consulation heat & won, then in the final heat, i lost a rear axle shaft & tire, i kept going, but got pinned on the wall and 2 cars took turns hitting my front end..1 would hold me pinned while the other car would hit me, then he held me while the 2nd car hit me, then repeat,..they broke my TRE's and that plus missing 1 driveing tire i was stuck and had to break my stick...the gear oil didn't cause any slipping & after i got pulled off the wall it drove out of the arena & up on the trailer while a couple guys kept my tires kicked straight.

2 months later, my cousin wanted to take the standard out of his 4x4 and asked about the th400 i had run in the derby, i told him what we had done and he said he would have it rebuilt. so, they tore it apart and it wasn't that bad and was rebuildable, so i swapped him the trans for a ford 31 spline 9'' full spool and a set of 5.83 gears for the 9''....ever since i quit welding my spiders(we welded them completly into a rectangular block, but left the c-clips acsesible, to swap axles)

once i started useing the 9'' rear w/spool, yukon 5.83 gears, & yukon axles in a big bearing housing, i quit breaking axles(i guess we were getting them brittle when we welded the spiders up), & the ford 9'' doesn't use c-clips, but rather a bearing retainer at the end of the axle tubes, that way if i do break an axle the tire stays on the car, it turned out to be perfect for the derby, & w/5.83 gears i can now push the other cars around w/ease, almost feels like i'm in a tank. and i can hit alot harder w/o having to have as much of a running start!

i used to pull my engine and trans and scrap the rest of the car, now i pull my rear axle out also to use in the next derby car. my current 9'' has been through at least 8 different derby's and have only had to replace 1 axle shaft, not b/c it broke, but b/c the wheel flange got bent, everyone has learned that a good hard hit straight in on the rear tire usually breaks the axle, alot of people have asked me what i'm doing b/c my axles don't break, i smile and tell them i run titanium axles @ $1000 a side, i get all kind of reactions,...lol!
 
my 84 6.2k30 was a slip yoke 205 as well.
 
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