I kind of tried to make everything look as easy and smooth as possible rather than looking like I was fighting to get through everything. There were a couple of short displays of "the big bump". The new motor is good at bumping stuff. I can only hope that the video is like the TTC video where you see lots of rigs struggling and breaking and then wally walking right through, hopefully with relaxing music too.
The IROK/H2/staun combo worked great, they're pretty round going down the road, the tires were AWESOME offroad, not even a chance of legality issues and pretty cheap overall. The H2's are nice and cheap, they ran about $25 each but are pretty heavy (also strong) and are going to get ripped up by the rocks. I did have to put spacers on the front and already had spacers on the rear. The spacers were mostly to clear the control arms and the coilovers but they do help with the hub stickout problem. I'm running standard GM wheel hubs with the tera 35 spl. locking hubs and of course the blingin hubcaps. I know James Cramer is running the same wheel/tire without spacers and does well with it.
My wheel/tire/lock combo weighs in at 134# each, the old cut and worn TSL's on TR alum beadlocks were about 124#
Windshield is coated lexan from roadless gear in montana. The coating makes it work well, scratching doesn't seem to be a problem. We cut it with a jigsaw, smoothed the edges with a flapper wheel and bent it on our press brake. Overall it was pretty easy to work with and turned out really nice. It's 1/4" thick. I have a couple of hot rod style wipers to mount right to the glass but rain really wasn't too bad as long as it was raining hard. After it let up the water turned into little drops and was pretty distracting so I wiped it off.
I did drive it on all the road portions we were present for, we missed the road trip from missouri to arkansas since we were on the way from here that day.
Wally does OK on the highway, I missed my steering box some but have some ideas on ways to tune the steering in a little better. It was find up to 70 or so, I had to be 100% focused on driving but it wasn't a death trip.
The drivetrain was great on the road, the 504 starts pulling from the time you twist the key so running low rpm's in overdrive worked well. The one section I checked milage on showed a little under 9 mpg which is all I would ask for, the big bronco with us was running about 5 mpg, ouch!
Legality? I never got stopped so it was a success. I ran a set of mudflaps on a bar in the receiver hitch and never had a problem. I had a couple of close looks by some local cops in prairie grove AR but they never even stopped to chat. I do have most of the bases covered but if a cop had a grudge I'd still be in trouble so I'm going to limit the highway time and mind my manners while I'm there. I just want to be able to do loop trails without major hassles.
I never did get to use the premier welder, we had one trail breakage incident and another rig had a zena welder close by so they spent about an hour trying to get a panhard mount welded up with it. I think it would have been faster to just run wally back down there and get it done. The Hobart guys did run some test welds with the premier one morning and seemed to like it and I used it to charge the battery on Clampy when the alternator died. It's nice to charge with 15 volts, batteries top up quick that way. Hopefully premier gets on board next year as a sponsor for the on board welder.
I'd better run, got some work to do, like waiting on pitman arms....