Im planning my build in basically 3 phases:
Phase 1: Steering/Suspension/Axles - (this is the phase I am currently working on, and almost done with)
- Upgrade to one ton axles. Dana 60 front, and 14 bolt full float rear. ARB locker rear, positrack front (will upgrade to locker later, but gotta shave $ where I can). Probably going to 5.38 gear set.
- 40" tires with beadlock wheels.
- 5" Spring lift with custom Springs from ORD and shackleflip the rear.
- Crossover steering and steering box brace to fix the steering geometry problem these trucks (and many others) are known for.
- Disc Brakes all around.
- Address any rust that needs immediate attention
Phase 2: Drivetrain -
- Upgrade to Cummins 6BT (12 valve mechanical)
- Havent made up my mind on trans yet. need a reliable mechanical automatic transmission. Dont want to deal with computers
- Twin stick transfer case. again, havent made up my mind on model. Maybe atlas? depends on my budget when I get there.
Phase 3: Cosmetic - This is where the body will come off and a full disassembly to address all the rust, undercoating, body bushings, powder coat the frame etc....
- Custom interior focused on function, but still nice and quiet and comfortable for family to enjoy.
- Electronics - Stereo, Lighting, winch, clean up wiring harnesses that have not been addressed in previous phases
- Paint and body - Again, focus on function but still looks nice, and presentable. Probably just deal with rust, knock of the loose stuff, and do a matte clearcoat to preserve the patina.
So, thats the plan. but of course this is mostly subject to change depending on my budget, time and oppinion when I dig into each phase.