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Exhaust ideas

Glad this thread started. I just got my Stainless Hedman Hedders. Planning my exhaust for the 496ci build. Thinking 3" Stainless Duals only because of the HP the engine may have. Hard to find a shop to do it. Anyone w experience with a shop in the PA, NJ or DE area. Hoping they can do purge welding. Any experience with purge welding?

Any good photos out there for pipe routing?? Even for the SB engines the routing can make the difference...
I have three inch from headers, no cats. I was going to go stainless but the shop had a hard time getting enough for new build. I have a cross over and out the body. I’ll get pics hopefully tomorrow.
 
For safety reasons, never exit your exhaust straight out the back of a Blazer. The exhaust can/will come back inside the truck. I actually happened to a family in California where all the members sitting in back had to have medical treatment for CO poisoning. It was years ago and I cannot find a link to any article now. Though searching for the story I noticed it is the same deal for 4Runners, Broncos, Etc. Just play it safe.
 
For safety reasons, never exit your exhaust straight out the back of a Blazer. The exhaust can/will come back inside the truck. I actually happened to a family in California where all the members sitting in back had to have medical treatment for CO poisoning. It was years ago and I cannot find a link to any article now. Though searching for the story I noticed it is the same deal for 4Runners, Broncos, Etc. Just play it safe.
Especially if the back window is open.
 
I wonder if keeping duels is better like I have now and just ditching the headers for stockish manifolds from hooker? but that looks so clean, it may have convinced me to go that route but have it kick-out the driver side
 
I went passenger side to keep the music to that side. Most Diesels do the same. It was the best route and to keep it tucked up on my K5.
 
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I believe typically OEM exhaust exit side is determined by the opposite side of the gas tank/filler neck. With k5, tank is in the middle, but filler is on right side, so exhaust routed out driverside. I believe this logic is true for most all newer trucks as well
 
@ArizonaK5
Where did you get the mud flaps? I'm not sure if in AZ we need them by law, but they do look nice...so im just wondering
 
Glad this thread started. I just got my Stainless Hedman Hedders. Planning my exhaust for the 496ci build. Thinking 3" Stainless Duals only because of the HP the engine may have. Hard to find a shop to do it. Anyone w experience with a shop in the PA, NJ or DE area. Hoping they can do purge welding. Any experience with purge welding?

Any good photos out there for pipe routing?? Even for the SB engines the routing can make the difference...
I have purge welded.
You don't need it for a exhaust.
Nor will you probably be able to find anyone to do it for you unless your willing to go to a super high end shop and pay major bucks

Can you weld? I'd build the system yourself if you can.
Pretty tough to find any shop that's able to do 3 inch stuff.
I did 3 inch on my chevelle in stainless. No one would touch it. So I just did it myself. Bought all the pipe online and welded it up myself.
 
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I'm no expert, but I believe the purge is more important with thin metal and butt-welds. The work I've done used overlapping joints on thicker material like 16 gauge (I used no purge and never saw any problems). With the overlap, the shield gas from the gun is getting into the joint as you go, so any sugar would be on the inside of the inner pipe, not in the weld.
 
Fairly certain my burb came with duals factory. It has hangers and heat shields on both sides.
The guy I got from was convinced by an idiot smog tech that this truck has to have catastrophic converters, so he had duels put in. I think the exhaust was duel and cats were added.
I switched to a single down Dr side
 
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