Heres my "empty diff" story!..
One day a friend of mine asks me if I could go with him and another guy,to go pick up some used cars he'd bought at a dealership 55 miles away,in Hyannis MA,on Cape Cod..he needed a driver,I said sure--I needed money and had nothing else to do,so off we went,piled into a Astro Van and went to go get them..
I drove a 99 GMC truck back,following my friend closely ,who was driving a 1983 Impala, "Granny's" car,that was minty looking and had zero rust,and a sweet running 305 with only 44K on it,funny thing was,ALL the other guys bidding on the cars for sale didn't offer even 100 bucks for it--so my friend offered 75 bucks,and the owner of the dealership who was a friend of his says "I should PAY you to take that car,no one wants an antique like that thing!--too bad too,it IS a nice car for its age!"...
So he pays him,and asks if he can borrow a dealer plate to drive it home,and the owner said "wish I could,I already lent them all out"..we had only two dealer plates with us and we weren't sure if you needed them both on the front & rear of one vehicle or not,so we put one on the rear of each vehicle and I follwed him closely --we had done thios many times before and never had any issues with cops,so off we went..
About 15 miles up RT.6,I smelled a strong odor of gear oil,smelled like it was burning on the exhaust..I was praying it wasn't coming from the truck I was driving,that was a rusty '95 GMC plow truck,because it was going to be dark in about an hour,and if all went OK.we'd be "home" by then..
But I noticed at the next stop sign,smoke was coming out from under the Impala--I figured maybe it had an oil leak and it was spraying on the exhaust..no big deal,right??..but when we got on the other highway to head off Cape Cod,I had to drop back several car lengths when another car cut in front of me to take an exit,and it was then I saw a strange sight..my friends Impala had smoke belching out the back,and I swore I saw sparks flying out from under it..as I was trying to catch up to him,I saw the differential was the source of the sparks..and it was glowing a dull orange!..I pulled alongside him and motioned for him to pull over,and he did..
At first he thought I was having mechanical troubles,but I said "NO--YOUR CAR is either ON FIRE,or something is REAL HOT under it..then he said :Hmmmmm..thought I smelled something burning,but I figured it was nothing serious,no warning lights except the "brake" light is on (it had a spongy pedal)..we crawled under the car to see what was going on,and both of us looked at each other when we saw the differential--it was glowing a dull orange color,smoking like crazy--and there was NO diff cover on it!..

...we opened the trunk to see if there was any water or anything we could use to cool it off,and found the diff cover,all the bolts,and a ratchet with a 1/2" socket on it,and a couple quarts of 10w-30 motor oil..
We jacked it up with the bumper jack,and put the diff cover on as fast as we could,it was almost dark now and misquiitoes were feasting on us..the remains of the gasket for the diff cover was still stuck to the cover and diff,so we just put it on without any sealer,not having much choice..I found a magazine in the truck I was driving and I rolled a few pages into a cone shape and used it as a crude funnel to pour in what we could of the two qts, of 10W-30 we found,but I bet half of it never made it into the diff...my friend got back in it and says "I'm not stopping again till we either get home,or it wont MOVE!"...I folwed him the 35 miles the rest of the way home,when he got to his house he said "the diff is FUBARED,I'm surpised it made it THIS far!"...
then we cracked a few beers and marveled at how bad you can abuse a GM,and still make it home without walking!...he located a good used differential the next day at a local boneyard for 75 bucks..so for 150,he got a nice car,but it would have been NICE if someone at the car dealer had TOLD us the diff cover was OFF it!..One of the mechanics there was "inspecting" the car ,for possible resale,and said the side gear had chowed out the carrier (a common failure on GM's then)--so when he saw that he just pushed it outside into the "wholesale" area ,figuring it would be sold to a scrapper...he laughed when he said "you got HOW far with the cover off"??...and it was ORANGE?..man,that musta been a RUSH!...yeah..just a small one..

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