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Hydro Assist Issues

swettysblazer

Swetty The Yeti
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Guys running hydro assist, do you have issues with your steering box throw being way more than your ram will allow? I am running a complete PSC kit on my truck, and my box turns much further without the ram on it. I recently cracked an ear off the box, and wondering if this has something to do with it. Thanks.
 
The PSC cylinder should be 8” total travel, which should be more than the travel

Where do you have the cylinder mounted?

If you unhook the box, will the cylinder push to the stops on the knuckle?
 
I bet it would have something to do with it.

You get a lot of mechanical advantage with the gear box add hydraulic power, then stop the pitman before end of travel and something has to give.
 
My knowledge of very limited on hydro assist but I have a really basic question that I’m sure you’ve done. Is all the air bled out and is the reservoir running dry?
 
The PSC cylinder should be 8” total travel, which should be more than the travel

Where do you have the cylinder mounted?

If you unhook the box, will the cylinder push to the stops on the knuckle?

I have it mounted on the axle going to the tie rod.

Haven't tried it with the box unhooked.
I don't have this issue, are the stops on the knuckles adjusted?

They are, it still seems to want to power through them if that makes sense.

My knowledge of very limited on hydro assist but I have a really basic question that I’m sure you’ve done. Is all the air bled out and is the reservoir running dry?

Air is bled and plenty of fluid.
 
I have it mounted on the axle going to the tie rod.

Haven't tried it with the box unhooked.


They are, it still seems to want to power through them if that makes sense.



Air is bled and plenty of fluid.
I have an 8" ram and it's the ram that'll try to power through the knuckle bumps either direction, I'd have to think it's something crazy in your steering gear
 
For giggles measure from the center of the bolt holes
I can't remember, but do you know if the one on the old '72 was 5.5"? Seems like it had slightly more travel from the ram than the box. Now it has a pitman arm fro ORD, 6"(?). It seems to be more closely matched.
 
I can't remember, but do you know if the one on the old '72 was 5.5"? Seems like it had slightly more travel from the ram than the box. Now it has a pitman arm fro ORD, 6"(?). It seems to be more closely matched.
Yes, that arm I machined, came off of a Cherokee

Coincidentally, also performed 4 frame repairs around the box on that truck. Likely compounded by the ram trying for the extra travel
 
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