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I got a 2wd sector shaft today with the cover on it at the junk yard (for only $7). I bolted it up to my 4wd box. Do I need to adjust the center nut on the cover properly?
I'm going to use the GM service manual to check mine out, so that is what I would suggest. I know you do not want to bind them at all, and maybe an experienced steering box mechanic can adjust by feel, but that's not me. Good luck. And why different gears in your axles?