To be honest I'm not really sure why you would want OD in the t-case UNLESS you were stuck with Rockwells or 'Mogs that only had obscenely low gear ratios available to begin with.
If you had "regular" axles like a D60, 14-bolt, etc.. with normal ratios available (3.73, 4.10,....) why would you install axle gears that were really too low for comfortable highway cruising and THEN counteract it with an OD transfer case?? Keep in mind we are talking about t-cases with an available low range in the 5:1-ish area, so not like the overall lowrange ratio will be hurting.
As already touched upon, an issue with running OD in a t-case is that you no longer have the benefit of running a direct-drive high range (1:1) that most modern cases offer, and therefore have more drag and wear components to deal with. You would most likely also have a 3rd set of gears (OD, 1st low range, 2nd low range) versus two gear sets (1st low, 2nd low.....direct drive high so no gearset). Of course that's assuming they can't use the existing low range gear combos to get OD.
If you had "regular" axles like a D60, 14-bolt, etc.. with normal ratios available (3.73, 4.10,....) why would you install axle gears that were really too low for comfortable highway cruising and THEN counteract it with an OD transfer case?? Keep in mind we are talking about t-cases with an available low range in the 5:1-ish area, so not like the overall lowrange ratio will be hurting.
As already touched upon, an issue with running OD in a t-case is that you no longer have the benefit of running a direct-drive high range (1:1) that most modern cases offer, and therefore have more drag and wear components to deal with. You would most likely also have a 3rd set of gears (OD, 1st low range, 2nd low range) versus two gear sets (1st low, 2nd low.....direct drive high so no gearset). Of course that's assuming they can't use the existing low range gear combos to get OD.
I'm going doubler... if I ever want more gear I'm gonna do the WMS 3:1s in the range box. 1:1, 2:1, 3:1, 6:1 = bad azz.





