CherryK5
1/2 ton status
Do you also have disc rear brakes?
Nope. Drums.
Do you also have disc rear brakes?
Yeah, I do as well.
When I went to the 4 wheel dis, I got increased pedal travel, but gained stopping power.
You mention increased pedal travel when upgrading to the larger calipers.
Seems like it may once again increase pedal travel. Not good to have too much.
Then again, I could be wrong.
Bled is bled. Doesn't really matter how you get there, so long as you don't have air in the system.
When you go to a larger hydraulic cylinder, (2" to 3" pistons or drum brake cylinder to 2" piston for example) you need a larger volume of fluid to operate the larger hydraulics.
That's where you get the longer pedal travel, you're just pushing more fluid to operate everything.
I'm worried that going to the larger piston will put too much demand on my stock JB6 ( I think) master cylinder.
I figured if you were running 4 wheel disc with the JB7 front calipers and a JB6 master cylinder, then it would be fine for me to do it without a larger master cylinder.
But it looks like I'll need to go with a larger master cylinder to take advantage of JB7 calipers.

I have 4 wheel disc on mine. JB7 calipers out back, JB5 up front with JB7 master cylinder, firm high pedal, and will lock up the rear easily. When I did my axle swap, I retained my old calipers on the front, but since my axle came with JB7 calipers, I used them as cores and just stuck them on the back.
That's great until someone pulls out in front of you and you hit the brakes and either
1 - slide sideways and hit them sideways
2 - start sliding then let off and hit them straight
Seriously, swap your calipers front/rear, the larger piston belongs in the front. I purposely put the smaller piston in hte back and still had to bias it down a little bit with an adj. prop valve. I can't imagine how bad yours is, although mine is a shortbed truck.
Speaking of which, I have since switched to D60 front, so I could probably turn the back up a tad more.
Just for curiosity, what size wheels are you running?