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Official Valdez Build Thread (High School)

elks

1/2 ton status
Joined
Nov 8, 2009
Posts
324
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Location
NW Colorado
Hey all,

I know this is not a Jeep forum, but I do know how much you all like to see stuff get built. More importantly, how cool it is to see youngster building. So here is the deal. I am an industrial arts teacher. I teach wood whop and CAD. In the last few years we have been building an Autos program as well. this is the first year that we have had an Autos 2 course. there are 11 students in the course. They all took autos 1. For the class, I purchased a 1984 CJ7 to rebuild. I am also posting the build on jeepforums.com. This will be great experience and also give my students a great project. A summary of our 1st day working... Also student nicknamed the build Valdez build thread because of teh holes in the floor board, and the fact that it leaks enough oil to harm a baby seal.


this has been a learning experience for me at a teacher. First off I love the class. I have a very good group of students, but 11 is a a lot to keep track of. I have learned that 2-3 at a time on a project is just enough. This means that every day I am planning for like 3-4 projects/jobs to be completed. On todays agenda:

1 Student removed the tunnel cover from my jeep and resealed it, using a larger screw size to hold it in. from that project he learned a few terms and got his first experience with caulking/sealing. he spent the rest of class trying to pick the RTV off... Here are a few pics of his work. Unfortunately I do not have finished product photos. Also if you think like my students, your going to assume the one glass bottle is for an adult beverage... As usual that assumption would be in correct. That is actually an IBC Cream Soda Bottle(My favorite soda)....
FirstDay4.jpg




Next I had 2 students Tackle the front clip. They removed the front and radiator together, then tackled removing the fenders, etc. They figured out they had to disconnect the wires from the fire wall and move all the head lights and turn lights together. Then they pulled the fenders. The drivers side fender is tweaked from an accident and fought em pretty good. Here are the fruits of their labor.

FirstDay8.jpg


FirstDay10.jpg


FirstDay11.jpg




Another group of 2 were put in charge of pulling the seats, console, and carpet. They only broke 1 bolt, but were surprised at the cancer on the floor.
FirstDay9.jpg


firstDay12.jpg


The result was some cancer:
firstDay13.jpg


It is pretty bad on both floor boards, and the under the roll bars, etc. Not sure if we are at a point to buy a good tub or attempt to fix this one... I have not welded much myself. Time will tell.

My last 2 students were sent out to the front to strip all the useable parts off a front axle. The got the lock out, hubs, rotors, bearing, and spindles. Next time they will pull axle shafts as well. Here is a little of that work. The housing on the axle is all bent up from a roll over, but the hubs were complete.
FirstDay6.jpg



Also in the process we found 3 dollars, and this nice bikini top with the front windjammer/slot...
FirstDay7.jpg


Next goal are:

Remove hard top, Start working on pulling the engine, tranny, and xnsfer case. Preparing for removing body from frame.:2thumbsup::2thumbsup::2thumbsup:
 
Good job on the teaching. I was very sad when my HS ended there program and auctioned the whole shop. I had lots of good memories in that shop, learned a few things also.
 
I love the jeep, especially the paint scheme!!! Thats what I remember as a kid when jeeps were cool right off the lot...
 
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as a fellow tech ed teacher, i am quite jelious of your auto lab and set up! I just have a small wood shop that was left to me in a mess with broken tools. Keep up the good work!
 
That's cool! Love to see kids getting their hands dirty in a constructive fashion :bow::waytogo:
 
I love the jeep, especially the paint scheme!!! Thats what I remember as a kid when jeeps were cool right off the lot...

I love that paint scheme also. If you can, Keep it!

My little brother(3 yrs younger) was a senior on high school he had a auto body class. It took him and some other classmates all semester to do the bodywork and paint on my Suburban. I did a lot of damage to it in a forest.


I think its great what your doing! Glade you didnt start with a lowrider! Keep up the good work!
 
very very cool work there
keep it up
my junior high had woodshop till ~98, a couple years after I left
the high school still have woodshop though, that's good, but it used to have auto also, till they wanted a bigger weight room. I'm sure lifting weights helps the kids a lot more than fixing cars :rolleyes: Stupid football fatheads :haha:
 
Holy cow things take a lot longer than I expected. So we have made some serious progress, but nothing is done yet. In our little shop right now we are getting ready to rebuilt a chevy 350 motor out of a van. You can see pics of us pulling it here. The van had knock and unknown history. So we took it all the way down. The motor shows almost no signs of wear and as a result we will hone it, throw in some new rings, and bearing. It is not going to be used for our jeep, but I might try and sell it or trade for a big huge tool box.

Since my last post, we have a 14 bolt under a van we will be using. I have a dana 60 being delivered next week. We have a good rust free tub, also have a amc 360 motor which has only 4800 miles on it. The we also have a second 360 for spare parts. the tranny we are using it a tf727 and running a dana 300 tcase.

So far I have spent the following for the project... $800 for the jeep. Then I have the front and rear axles for $850. I have the rebuilt amc 360 from a good shop for $300. I have 2 TF727 trannys for $300. The kids have thus far took the whole thing apart. We are finishing the frame next week. then on to building the 14 bolt rear and 60 front. We are doing a rear stretch and spring over.

Here are some pics...

Our 727 all cleaned up after it has been inspected and pass End play test etc...
727cleanedup.jpg


Dana 300... It will be getting twin stick set up next week:
300cleanedup.jpg


Pulling the 350 motor: I am trying to find funds for rings bearing cam...
IMG_7971.jpg


Our new 360 motor:
new360.jpg


Our frame down for
IMGP6320.jpg


Sold our old tub and gas tank. We also have the axles for sale... It is a work in progress. I hope to get a rolling chasis this year and work this summer on the body...

Hop u enjoy...
cleaningtheold360.jpg


Our new tub... gonna get comp cut...
newtub.jpg
 
Glad to see your still working on this, looks like an awesome project! I would have loved to do something like this when I was a kid. Keep the update and pictures coming, can't wait to see the finished project someday!
 
So what happens when its done? Is it yours or does it get sold to fund another project and so on?
 
cool project and cool class.

and make that x3 on the scout. I love old scouts. one day I plan on having a few of them.:rolleyes:
 
So what happens when its done? Is it yours or does it get sold to fund another project and so on?

It is my vehicle. We simply do not have the funds to do it as a shop project right now. We do little side work and are eventually building up a good supply of tools etc. This is our very first project of this magnitude here and this is only my second year here teaching. We have been given discounts and already have vendors donating to this project, all because they love to see the kids working and each student has a high potential to be a future customers.

So far it has been pretty expensive but very rewarding. The first project I wanted to do as my project just to prove it can be done and that we can produce something awesome and not end up with the school having a project get started then sit around never finished. When this project is complete or close to it I will use it as an example of what I would like to do each year. Then try to find some big sponsors the first year to fund the build and allow us to raffle off the project. the funds from the raffle will start the next build. I would like to alternate the projects. A 4x4 one time, hot rod the next.

If I was not funding this project we would be stuck doing oil changes and other easy routing items due to our shop size and the fact that we have class only every other day.

Let me know if you have any other question...
 
cool project and cool class.

and make that x3 on the scout. I love old scouts. one day I plan on having a few of them.:rolleyes:

The guy who had originally d project donated that scout to the school saw this thread and has asked me to hold it for him until he returns home from a tour over seas. He was a military recruiter here and gave the vehicle to the school. I like the old scout also, but the funds were not there to build it and I wanted to build a buggy jeep on my own, so I got it here in class.
 
Oh i got it thats cool. That will be sweet once you get really rollin and can build rigs and sell em to build better ones. You should start a donation type of thing to let the local community know whats going on and maybe get a little extra funding for parts/tools etc. If my highschool did that i would gladly donate some money every now and again. Even if its in small amounts it could add up. Your doing a damm cool thing though man, ida had a blast in school with that.:waytogo:
 
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