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options on 1984 GMC jimmy

Looks like they are pretty pricey--I looked on google and cheapest one I saw was at Amazon for about 94 bucks,an AC 14066255......maybe a boneyard search will bring one up used cheaper..they would sell the whole injector pump for less than 100 around here,off a blown engine..

Its parts like these that takes the "economy" out of owning a diesel...:(
 
I have not had time or money to do a lot to my Jimmy (saving for a dana 60). It is running well and drives fine. Started looking for a dana 60 and ran across a good deal on a th350 with a 203 to 205 doubler. It was built for a rock buggy with a turbo gas engine. I know it will need a new torque converter and possibly a better vacuum pump, and I should change the shift points. But I'm thinking about new tc install and run. Thoughts? It will be used for offroad driving almost exclusively. I saw where Diesel4me said he know of applications where they did not even replace the torque converter


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Bought a new top, tailgate, bumper, and seats for my daily driver.

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203 to 205 doubler. I found a doubler for a good price. It was mated to a th350 and i want to connect it to my sm465. I have to change the input shaft of the 203. I looked for pics or a video but did not find one that i felt showed it well. It has to be removed through the back, correct?
 
I know of a few guys who just slapped in used 700R4's from a gas powered truck into their 6.2 trucks and left the torque converter in them ,they noted only a slight increase in the stall speed and one guy decided to swap the govenor weights from his old diesel tranny into the swapped one,to lower the shift points a bit...
The diesel converter has a bit lower stall speed,and 6 bolts to attach it to the flex plate,gas engines only have 3 bolts...the 3 out of six bolt up to the flex plate though,and didn't seem to be an issue for those guys,who mostly just drive on the road and use their trucks for light duty chores..

I have seen some 80's vans and pickups with 292 sixes and V8's that also had the 6 bolt "diesel" low stall converters factory,so I dont know how big a deal it is to use one behind a diesel..I prefer the lower stall myself,it feels more "direct" with less slip and rpm buildup before taking off...
A TH400 converter will fit on a TH350,if you wanted to use a TH400 diesel style one,you probably wont find one for a TH350 too easily...not sure if GM even used TH350's behind diesels,if they did,it was probably only for a few years in the early 80's..Edit:--the TH400 converter isn't compatable with a TH350 that has a lockup converter,as far as I know...

You'll need to either hook up the vacuum pump on the engine to the TH350's modulator with a VRV valve (vacuum regulator valve),in order to get it to shift properly...the VRV switches are costly and getting harder to find,unless you score one at a junkyard,most places balk at parting out an injector pump though,and wont sell it separately...you can also re-work the govenor to allow it to upshift with little or no vacuum to the modulator...

Greg Ducato helped me out with this problem when my vacuum pump crapped out and my Th400 wouldn't upshift right,it wouldn't go into third until 45+ mph...he sent me a modified govenor and a spring to put on the modulator valve,now even with no vacuum to the modulator,it shifts into 3rd at 35 mph or so,which is much more bearable than having it hang in 2nd around town till you hit 45+...I have since got another vacuum pump from a member here,but haven't gotten it installed yet--I dont know if I'll even need it hooked to the modulator now or not..

I never took a transfer case apart myself,but I watched my brother take the input shaft out of a NP-203 years ago,you have to pull the case off the tranny and take it out from the "front" side...there are a bunch of needle bearings in there that'll drop into the case I believe,so its best to remove it very carefully with the case and input sticking straight up..if you lose any needles,you'll be fishing them out of the case thru the PTO cover,and don't miss any,even one left behind will cause a ton of grief and damage the gears or bearings..
 
Hi diesel4me,

Thank you. I decided to keep my 4 speed . Mainly because everything I read said it is stronger and I found a cheap collar and input shaft for the 203 to the 4 speed. Now I just have to swap the input shaft and build a cross member.
 
If I had a SM465 I doubt I'd want to swap to an automatic...only if I couldn't use the clutch or drove only in city stop & go traffic..don't blame you for not changing it...
I like automatics better for plowing and around town use,but the manuals are better for durability and getting every bit of HP to the wheels...

I did swap a SM465 into a '72 K5 I had when it's TH350 started refusing to go into drive in the mornings,but I doubt I'd ever do another swap--I was only 34 then,and it took me a week of 6 to midnights after work to take out the Th350,but the flywheel ,bell housing and 4 speed & transfer case from the donor truck in it..
That took only 3 nights,the suckiest part of the swap was putting in the clutch pedal assembly,I also needed a new brake booster,so I ended up removing the steering colum and booster,to make it easier to get at under the dash..I was so sore after it was done I was laid up in bed for a week!..I'm 22 years older than that now,and just changing my oil can put me in agony...:doah:
 
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