Hey Guys,
I just completed a power steering pump replacement on my '91 V3500 with the hyrdo boost system. After bleeding the air (not much came out—just some big bubbles) with the front up on jackstands, I fired the truck up and went to back it out of the garage, but had zero power-steering assist. Nothing. There are no funny noises, and according to my factory service manual, all the lines are running to their correct spots on the P/S pump (see pic 1.) Could I have somehow gotten these lines mixed-up? My other question is—on the backside of the pump there are two threaded holes where no lines run to. The instructions indicated to plug these holes with bolts . . . could I have used bolts that were too long and possibly be blocking fluid flow? (see pic 2.) Anyway, I'm kinda at a loss with this one, and any help would be much appreciated.


I just completed a power steering pump replacement on my '91 V3500 with the hyrdo boost system. After bleeding the air (not much came out—just some big bubbles) with the front up on jackstands, I fired the truck up and went to back it out of the garage, but had zero power-steering assist. Nothing. There are no funny noises, and according to my factory service manual, all the lines are running to their correct spots on the P/S pump (see pic 1.) Could I have somehow gotten these lines mixed-up? My other question is—on the backside of the pump there are two threaded holes where no lines run to. The instructions indicated to plug these holes with bolts . . . could I have used bolts that were too long and possibly be blocking fluid flow? (see pic 2.) Anyway, I'm kinda at a loss with this one, and any help would be much appreciated.

just got to deal with it. 