That could be another can of worms - I read up on the electric pump + fuel return, it is not the end all solution. Fuel pumps are noisy, they fail, if you crash they keep pumping fuel everywhere. The return line: I think a pressure sensor can be added to the fuel pump so it turns on and off, then a return line is not necessary - (EDIT: except to reduce fuel temperature). I know, all modern cars run electric pumps without a problem.
Lets be honest, some fuel injection would fix it. It is not entirely about practicality, the hunt is part of it.
I am starting to share the view that a mechanical pump and quadrajet cannot accommodate E10 fuel. From the technical report I posted at the beginning of this thread, it is clear the fuel bowl on the q-jet was barely adequate with '60s fuel. As they presented it: 1) The fuel bowl volume is barely adequate to allow enough fuel for startup after several days of evaporation. 2) It is basically a direct to meter carburetor. They added a larger orifice to the fuel shutoff and increased the fuel pump volume - both to feed fuel to the q-jet despite the lack of a sizable fuel bowl.
I have one last test before closing the book: So far I have the carburetor bolted directly to the intake manifold. My holley had a 1/2" spacer under it for insulation and had no problem with fuel evaporation (probably has more to do with where the fuel bowls are located and the volume of fuel). I need to put a spacer under the quadrajet and see if that takes care of it. Cliff advised that the spacer will cause more problems than it solves. I bought a wood 4-hole spacer awhile back. I plan to shape the bores with a taper. I am also playing with the idea of drilling cooling holes around the perimeter of the spacer to increase the cooling surface area. The spacer should lower the temperature of the carburetor body, and reduce heat soak after shutdown, allowing the fuel to remain in the bowl for more than a day or two. I need to calculate the evaporation and see if that is true before trying it. So, that is what's left on the table. The first step toward reduced fuel temp is shielding the fuel line from the headers. I need to measure the new fuel temperature and then go from there.
Failing that - nobody should be running mechanical pumps with q-jets. It is just something that is true.
Lets be honest, some fuel injection would fix it. It is not entirely about practicality, the hunt is part of it.
I am starting to share the view that a mechanical pump and quadrajet cannot accommodate E10 fuel. From the technical report I posted at the beginning of this thread, it is clear the fuel bowl on the q-jet was barely adequate with '60s fuel. As they presented it: 1) The fuel bowl volume is barely adequate to allow enough fuel for startup after several days of evaporation. 2) It is basically a direct to meter carburetor. They added a larger orifice to the fuel shutoff and increased the fuel pump volume - both to feed fuel to the q-jet despite the lack of a sizable fuel bowl.
I have one last test before closing the book: So far I have the carburetor bolted directly to the intake manifold. My holley had a 1/2" spacer under it for insulation and had no problem with fuel evaporation (probably has more to do with where the fuel bowls are located and the volume of fuel). I need to put a spacer under the quadrajet and see if that takes care of it. Cliff advised that the spacer will cause more problems than it solves. I bought a wood 4-hole spacer awhile back. I plan to shape the bores with a taper. I am also playing with the idea of drilling cooling holes around the perimeter of the spacer to increase the cooling surface area. The spacer should lower the temperature of the carburetor body, and reduce heat soak after shutdown, allowing the fuel to remain in the bowl for more than a day or two. I need to calculate the evaporation and see if that is true before trying it. So, that is what's left on the table. The first step toward reduced fuel temp is shielding the fuel line from the headers. I need to measure the new fuel temperature and then go from there.
Failing that - nobody should be running mechanical pumps with q-jets. It is just something that is true.
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