Well never did update this after the mud bog.. the all night thrash was a success.. ran 2:1 and kicked butt. To be honest the mud bog was a bit of a let down, by the end of the night I started running in 2wd just to make ruts for the jeepers
So little story time. Last year on June 15th i was on my way to a nice dinner with my family in nice dress clothes and I get a nasty vibration. I pull over and its clear as day my rear drivelines u-joint was toast, blue and about to go off on me. I called up my friend jason he lived less than a mile away and I pulled into his place. We did a nascar u-joint swap and from the time I called him to the time I left was 12 minutes iirc

Anywho.. fast forward to my b-day this year. Its 8am and Im driving home after crashing at a friends house the night before. Sure as hell it gets a bad vibe. I am almost home so I go for it.. well just a mile short I chuck the rear shaft and it goes floppy floppy like someone who just got caught by their mom while jerkin
There was a utility truck behind me who cought wind and he pulled behind me and turned on his emergency beekon lights
No sooner than he go out I was under the truck with my 7/16 , a water and taking the shaft off. Tossed it in the bed and put her in 4x4. He said it looked like I had done this before.. if he only knew..I joked and told him give me another 20 minutes and the trans can be out
Ok.. so I later fix the shaft.. here is the problem I never swapped the 1310 off the back of the divorced 205.. so that left me with a 1410 on the axle side and a non shawn approved 1310 on the t-case side

I put 3 more trips since on the 1310 and this week finally fixed the band aid.
I use phoenix rack n axle here in sunny az, this makes my 21st, 22nd and 23rd driveline from them with all my projects. All have been great

Highly recommended and tell them I sent you if you call for one.
Steve and Berney are in the pics and make all of them for the shop..together they have 40-50 years in the biz!
Here is some pics while doing the rear.
Started with a nice hunk of 250 wall tube, shawn rated
Bevel those edges for a nice flat weld
Cut to size and set up the yokes and mocked the stub/slip
Home made slide like tool placed over the splines to hammer it in place.
Chucked up in the lathe, they have dummy axle yokes machined to bolt to the driveline yoke to chuck it in there "not shown in pic" Press the thing together with a hydro pump that is driven off a pedal and check the run out, tap with a hammer to get er close before welding.
weld away a nice flat weld, the lathe has a stand they use to place the welder tip in and they just free spin the drive line by hand in the lathe while welding it.
cool her down
nice flat weld
little out of wack from welding. add some torch then cool to pull/shrink it real quick.
run it and check to balance, add the weight and some black engine enamel paint..
done!
The front I just had the cv rebuilt, nice thick tube upgrade, and new u-joints.
My old rear driveline I put in a conversion joint being I upgraded the 1310 on the t-case. Not that I should need a spare but ill carry it as one.
Moral of the story is if your u-joints fail on your birthday 2 years in a row.. next year swap them the day before !
-shawn