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Welding

Bawahahaha!

Yer killin me Brandon!
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Rene

<font color=green>Dyslexics of the world...UNTIE!</font color=green>
 
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Learning to fry bacon!!
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3/4 in progress
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<a target="_blank" href=http://www.nashvillek5.freeservers.com>www.nashvillek5.freeservers.com</a>
 
i'm glad you did rene. Ours is this. Take 2 pieces of 3/8 plate and chamfer the edge to be welded 22.5 degrees on each one. Put a backing plate on the back side, and tack it all together with an 1/8" gap betweem the two pieces at the bottom. Then weld it vertical uphill with 5-7 passes. grinding between welds, but the last weld cant be ground. The last layer of welds can't stick up more than 1/8" above metal surface, but can't be burned in below the surface either. Yeah this test will kick my butt. We do really good work at the shop, but we've been all running vertical down. Right now out of 12 welders, there may be 5 that could pass this test today, myself not included. Gotta practice practice practice!

Sherman, Tx
<font color=red>Come Awn yall...Let's go to LUCHENBACH, TEXAS!!!
</font color=red>
<P ID="edit"><FONT class="small">Edited by laketex on 08/16/01 02:01 PM.</FONT></P>
 
Ok, can you like translate that to English?
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J/K
Sounds like a hell of a test. I think I'll stick to my shadetree practices for a while. Sounds like I have lots to learn. I am taking a class in the future. But have to get past the wife's about to pop stage!!!!!

Learning to fry bacon!!
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3/4 in progress
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<a target="_blank" href=http://www.nashvillek5.freeservers.com>www.nashvillek5.freeservers.com</a>
 
Thats the standard prep for the CWB certification here. In school we had to do that test in all 4 positions, including overhead.

The test is destructive, 4 coupons are cut across the welded area after the backing plate has been gouged off. 2 coupons were bent 180 degrees across the root of the weld and 2 were bent 180 degrees across the face of the weld. We were allowed 1/8" of imperfection in the weld for all four coupons. Basically one small imperfection between all 4 coupons. Also we had to mark where our stops and starts were because thats where they took the coupons from.

I had to do these tests for stick welding, Mig solid core and Mig flux core...all 4 positions each

then there was the ASME tests. two 3/8" plates, 30 degree bevel on each plate with a 1/16" land and a 1/16-1/8" gap and no backing plate. The root pass had to penetrate consistantly and pass a visual test...then it was destructively tested the same way as the other test, 2 across the root of the weld and 2 across the face. again, all 4 positions.

The tests i hated were the pipe tests, same basic prep as the ASME plates but there was one position I particularily hated...6G I bleieve. The pipe is at a 45 degree angle to the table and is 'fixed' so it cannot be turned. You get a bit of every position on that one.

Rene

<font color=green>Dyslexics of the world...UNTIE!</font color=green>
 
sssshhhhhwwooooooossshhhhh. that the sound the things you guys are talken about make when they shot strait over my head. hehehe. wish i had you or laketex as my neignbor
 
dang rene, you passed all that? I bow my head in reverence. wow. I think i could run all of that personally but I dont get the practice everyday. My job now is 12 volt wiring harnesses and taking 19 hours of college. Oh well, if I can get this vert up down I'll be happy. Had the opportunity to take this test with some of my ex co-workers and there's no way I was going to pass it up even if i did have to get up at 5am every other day for a month. LOL. At least I feel much more comfortable running all the beads on my cage now!
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Sherman, Tx
<font color=red>Come Awn yall...Let's go to LUCHENBACH, TEXAS!!!
</font color=red>
 
Yeah, I did all that about 15 years ago. I spent almost a year taking a 10 month course...
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There were some parts I had troubles with and our instructor would not let you move on until he was satisfied. It was frustrating for a while but I think it made me a better welder in the end.

Uphand is one of the hardest things to learn how to do well, but it sorta just comes to ya one day after you've found a hundred ways that don't work...
Once you reach that point its all cake.

I don't do too much welding anymore, I mostly fit and fabricate. They have guys that weld only and fortunately I'm not one of em. Believe me it can become very monotonous after a while.

Rene

<font color=green>Dyslexics of the world...UNTIE!</font color=green>
 
<font color=blue>I just got outside from welding a new rear corner into my floor. I got this welder a few years ago but never really got good at it until this spring when I put new rockers in. I found that using thicker metal (16 guage) for floors makes welding easier. It doesnt burn as easy. Heres a picture of what I did today. Thats 1 peice of metal that I had the machine shop put a 90 degree bend in, I cut it and bent the rest. If you look closly you can see a blue line from where I welded the floor to the suport from underneath. Vertical welding is hard!</font color=blue>

<a target="_blank" href=http://www.off-road.ws/images/users/chrisd71k5/rearcorner.JPE>http://www.off-road.ws/images/users/chrisd71k5/rearcorner.JPE</a></font color=blue>
 
Wow, that looks good. I'm out in the shop now working on a cart for my Mig welder and tools. They say this is usually your first project. I jumped over that and built a tire carrier first tho. Came out pretty good I think.

1984 K-5
4" lift
35x12.5 MTs
buildin a 400 for it, any info greatly appreciated
 
wanna learn how to weld buy a s10 and jump it for 10 yrs and put 234,000 miles on it youll learn how to weld,also FABTECH sucks BIG.

88k5 silverado w4"lift <font color=orange>d44 and corp14ff</font color=orange> with 4.56s
 

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